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CY3B

CY3B
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CY3B

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Overview: The document provides comprehensive specifications and operational guidelines for the CY3B Series Magnetically Coupled Rodless Cylinder, detailing design improvements, specifications, and operational procedures for various models.
Design Improvements: The series features a reduced product weight due to redesigned body and head cover shapes and magnetic coupling. A lube-retainer maintains lubrication on the piston, and the wear ring has been lengthened by up to 30% for smoother movement.
Specifications: The CY3B Series retains the same specifications as the existing model, with bore sizes from ø6 to ø63 and standard strokes from 50 mm to 5000 mm. The maximum operating pressure is 0.7 MPa, and piston speed ranges from 50 to 500 mm/s.
Operational Guidelines: Procedures for model selection, intermediate stopping methods, and load mass determination are outlined. The use of external stoppers for vertical or inclined operations is emphasized to ensure accurate positioning and prevent damage.
Performance and Limitations: Tables for allowable kinetic energy and operating pressure limits for intermediate stops are provided. Exceeding these limits can break the magnetic coupling. Guidelines for deflection management and connection bracket weight limits are included.
Additional Features: The series offers over 12,000 basic models and 700,000 variations, with options for deceleration control to reduce cycle time and adjust cushion timing and intensity.
Component Parts: Lists of component parts, including piston seals and wear rings, are provided, along with part numbers for seal kits. Some sizes cannot be disassembled for seal replacement.
Dimensions and Mounting: Detailed dimensions and mounting nut specifications are provided, emphasizing proper mounting to avoid lateral loads and ensure smooth operation.
Maintenance and Handling: Precautions for disassembly and maintenance are highlighted, noting the strong magnetic force and the need for careful handling to avoid damage.
Safety and Compliance: Safety instructions emphasize reading handling precautions and operation manuals. SMC products are not intended for legal metrology use, and compliance requirements are outlined.
Introduction: Safety instructions and guidelines for hydraulic fluid power systems, electrical equipment, and industrial robots are outlined, emphasizing adherence to international standards like ISO 4413 and IEC 60204-1.
Hazard Levels: Defined as Caution, Warning, and Danger, indicating varying risk levels from minor injury to death.
Product Compatibility and Responsibility: Designers must ensure product compatibility and conduct necessary analyses to prevent equipment failure.
Personnel and Operation: Only trained personnel should operate machinery, with proper assembly, operation, and maintenance being crucial.
Service and Maintenance: Safety measures must be confirmed before servicing, with power sources cut to prevent accidents.
Special Conditions: Contact SMC for safety measures if products are used outside specifications.
Industry Use: Products are intended for peaceful manufacturing use, with consultation required for other industries.
Limited Warranty and Disclaimer: A 1-year warranty is provided, covering failures due to product issues but not damage from product failure.
Compliance Requirements: SMC products must not be used for manufacturing weapons of mass destruction, with exports complying with security laws.
Conclusion: Safety instructions aim to prevent hazards and equipment damage, to be followed alongside international standards.
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CY3B-1

Magnetically Coupled Rodless Cylinder Basic Type RoHS Lightweight The product weight has been reduced through re-designing of the body and head cover shapes and employment of magnetic coupling. Compared with the existing CY3B series model, ø32, 100 mm stroke Head cover Improved lubrication A Lube-retainer is installed to support lubrication retention on the piston and to ensure a lubrication film. (Bore size: ø15 to ø63) Wear ring Lube-retainer Stable operation Lengthening of the wear ring on the body side by, 30% at maximum, helps to achieve smooth movement. M The specifications, magnet holding force, and mounting dimensions are the same as those of the existing CY3B series model.

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CY3B-3

Related Products tions: 700,000 varialications models and 12,000 basicduct variations to accommodate various app Click here for details Deceleration Controller DAS Series Cushion intensity adjustment 2-speed control reduces cycle time Allows for the impact relaxation of the stroke end Cushion timing adjustment Allows for the 2-speed control of cylinders The deceleration position (cushion timing) and 2nd speed (cushion intensity) Operating time M Piping Example For double-end Deceleration after high-speed driving Deceleration after high-speed driving Deceleration Controller Deceleration Controller...

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CY3B-5

Model Selection E: Kinetic energy of load [J] (W + WB) V 2 E= x 2 1000 Es: Allowable kinetic energy for intermediate stop using an air pressure circuit [J] Fn: Allowable driving force [N] MD: Max. allowable moment when a connection bracket, etc., is carried directly [N⋅m] Ps: Operating pressure limit for intermediate stop using an external stopper, etc. [MPa] Pv: Max. operating pressure for vertical operation [MPa] WBmax: Max. load mass when loaded directly on the body [kg] Wv: Allowable load mass for vertical operation [kg] Operating Conditions /Switches Load mass [kg] /P: Operating pressure...

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CY3B-6

* Use caution, as there is a danger of breaking the magnetic coupling if operated above the max. operating pressure. CY3B Series1 Vertical Operation It is recommended that the load is guided by a ball type bearing (linear guide, etc.). If a slide bearing is used, sliding resistance increases due to the load mass and moment, which may cause malfunctions. When the cylinder is mounted vertically or on an angle, be sure to use an external stopper, etc., for positioning. In addition, as the slider may move downward toward the stroke end due to its self-weight or the mass of the workpiece, use an external...

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CY3B-7

3 Allowable Driving Force <Data A : Distance from cylinder shaft center-Allowable driving force> Usable range 0123456789 10 11 Distance from cylinder shaft center Lo [cm] Selection procedure1. Find the drive resisting force Fn [N] when J moving the load horizontally.2. Find the distance Lo [cm] from the point of (the load where driving force is applied, to the center of the cylinder shaft. Given a load drive resisting force of Fn = 100 [N] and a distance from the cylinder shaft center to the load application point of Lo = 8 cm, find the intersection point by extending upward from the horizontal...

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CY3B-8

Intermediate Stop4 Stop with Air Pressure Circuit When performing an intermediate stop of a load using an air pressure circuit, operate at or below the kinetic energy shown in the table on the right. Use caution, as operation when exceeding the allowable value can result in breaking of the magnetic coupling. When the cylinder is operated at full stroke without an external stopper, a similar condition may result. Therefore, use the product with the kinetic energy shown in the table on the right or below. When an intermediate stop is performed by means of an air pressure circuit, the body stopping...

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CY3B-9

Magnetically Coupled Rodless Cylinder Basic Type Basic type Basic typed Bore size* 6 Standard stroke Refer to the standard stroke table shown below. • Port thread type Symbol Standard Strokes Symbol Rubber bumper (Magnet type) Click here for details *1 Note that to perform an intermediate stop with an external stopper, the required operating pressure limit is the pressure explained in “Stop with External Stopper” on page 5.

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CY3B-10

ACaution When calculating the actual thrust, design should consider the min. operating pressure. Replacement Parts: Seal Kit CY3B6, 10-DZ Component Parts Seal Kit/Part Nos. * As sizes 050 and 063 cannot be disassembled, the seal kit cannot be replaced. * The seal kit includes a grease pack (10 g). Order with the following part number when only the grease pack is required. Grease pack part number: GR-S-010 * For bore size 010, wear ring A cannot be replaced.

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CY3B-11

Magnetically Coupled Rodless Cylinder * Mounting nuts are not available for 050 and 063.

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CY3B-12

Please contact SMC for detailed dimensions, specifications, and lead times. This type is applicable for precision constant speed feed, intermediate stop and skip feed. CY3B Bore size Port thread type — Stroke Z — X116 Hydro specifications« Specifications Applicable bore size * The applicable strokes and dimensions are the same as those of the standard product. Dimensions (Dimensions other than those shown below are the same as those of the standard type.)

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CY3B-13

CY3B Bore size Port thread type — Stroke Z — X160 High speed specifications! This makes a high speed piston drive of 1500 mm/s possible (without load), but it is not applicable for all conditions. Contact SMC for the operating conditions, etc. Port thread type Z — X168 Helical insert thread specifications« A product with a helical insert thread that allows for increased mounting screw strength Specifications__ Specifications * When operating this cylinder at a speed which exceeds the range of the standard product * The applicable strokes and dimensions are the same as those of the standard product....

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CY3B-14

Please contact SMC for detailed dimensions, specifications, and lead times. CY3B Bore size Port thread type Stroke Z-X322 Outside of cylinder tube with hard chrome plated The cylinder tube outer circumference is plated with hard chrome, which further reduces bearing abrasion. * The maximum stroke is 3500 st, or the maximum stroke for the standard type. CY3B Bore size Port thread type — Stroke Z— X324 Non-lubricated exterior specifications (with dust seal) 1 No grease is applied to the external surface of the cylinder. It is recommended to use this type in a special environment where standard...

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