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Smalley Engineering & Parts Catalog (CC2013)

Smalley Engineering & Parts Catalog (CC2013)
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Smalley Engineering & Parts Catalog (CC2013)

Product catalog summary
About Smalley Steel Ring Company
Smalley Steel Ring Company, established in 1918, is a prominent manufacturer of precision rings, springs, and wire forms, serving industries like automotive, aerospace, and electronics. The company is recognized for its unique edgewinding manufacturing process, enhancing product strength and stability.
Wave Springs
Wave springs are flat wire compression springs that save space by reducing assembly size and weight. They are produced using Smalley's edgewinding process, which allows for design flexibility without tooling charges.
Retaining Rings
Smalley's retaining rings, including Spirolox and Constant Section Rings, are precisely coiled to meet military and aerospace specifications, featuring burr-free and uniform cross-sections suitable for various mechanical applications.
Manufacturing and Prototyping
Smalley employs vertical integration to produce a wide range of material cross-sections. The edgewinding process facilitates quick and economical prototype production, enabling design testing and modifications without additional tooling costs.
Customer Service and Sales Information
Smalley offers efficient customer service with free samples and flexible delivery options. They maintain a substantial inventory for just-in-time delivery and competitive pricing for high-usage orders.
General Sales Information
Product descriptions provide practical application information, with written or verbal quotations available. Stocked parts can be returned within 30 days, subject to restocking charges, while special parts are non-returnable. Standard delivery for stocked parts is within 48 hours, with special parts typically delivered in three weeks.
General Information
Smalley provides extensive engineering support for custom applications, with a library of over 25,000 designs and CAD downloads in 90 formats. They offer custom parts with no tooling charges and quick manufacturing times.
Quality Policy
Smalley is committed to total product conformance, on-time delivery, and superior customer service, holding certifications like ISO 9001 and AS 9100. Their quality assurance involves statistical quality control and mandatory in-house training for employees.
Wave Spring Applications
Wave Springs are used in applications such as pressure relief valves, face seals, clutch drives, and bearing pre-loads, providing precise force and load specifications in compact spaces.
Product Dimensions and Specifications
Dimensions are provided in inches unless specified otherwise. Various series of wave springs are detailed, including SSR Series, SSR-N Series, and SSB Series, with specifications such as bore diameter, shaft clearance, load at work height, free height, thickness, and wall rate.
Specifications and Materials
Smalley Shims are available in carbon steel and 17-7 PH stainless steel, with custom sizes and materials available upon request. They are used with wave springs to adjust operating heights and loads, and to control tolerance buildups.
Testing Procedures
Smalley provides spring and fatigue testers to ensure accurate cycle life predictions, maintaining parallelism and rigidity to minimize friction and ensure precise load/deflection measurements.
Spirolox Retaining Rings
These rings are manufactured without protruding ears, ideal for assemblies, and available in various materials. They offer a 360-degree retaining surface and easy installation/removal, with over 6,000 standard parts and custom designs available without tooling charges.
Selection Guide
The guide assists in choosing the appropriate retaining ring based on specifications, groove compatibility, and thrust capacity, with free samples available for testing.
Design Limitations
The design limitation is determined by ring shear and groove deformation, with load capacity formulas not accounting for dynamic or eccentric loading. Groove geometry and edge margin are critical considerations.
Online Tools and Resources
Smalley’s website offers tools for product search, online design, and engineering specifications, allowing users to design custom retaining rings or wave springs, download CAD models, and request free samples.
Ordering and Customization
The document outlines the process for specifying Smalley part numbers, involving selecting the series, finish, and material, with tables for retaining ring and wave spring series.
Global Presence
Smalley provides global supply chain solutions with contact information for regional offices in Europe and the Nordic region.
Standards and Specifications
The document references various military, aerospace, and industrial standards applicable to Smalley products, ensuring compatibility and reliability.
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Catalog excerpts

Smalley Engineering & Parts Catalog (CC2013)-1

Carbon & Stainless Steel PARTS CATALOG

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Smalley Engineering & Parts Catalog (CC2013)-2

Smalley Wave Springs free samples • free CAD models SAVE SPACE Reduce spring heights by up to 50% compared to coil springs Same force and deflection as coil springs Fits in tight radial and axial spaces STAINLESS STEEL FROM STOCK 4,000 stock sizes in carbon and stainless steel diameters from stock SMALLEY WAVE SPRING COIL SPRING Ring Company www.smalley.com/getcatalog • [email protected]

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Smalley Engineering & Parts Catalog (CC2013)-3

Table of Contents About Smalley Smalley Steel Ring Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 About Wave Springs General Spring Information/Comparitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Spring Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Wave Springs From Stock Series SSR SSR-N RW SSB C/CS CM/CMS SSRS Spring Type Gap/Overlap Single Turn . . . . . . . . . . . . . . . . . . . . . 18 Narrow Single Turn...

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Smalley Engineering & Parts Catalog (CC2013)-4

General Info Company Profile Mission Statement Extrem e Customer Focus: Always deliver the very best quality ON TIME with exceptional service. Employee Driven Organization: Attracting creative individual talent with a passion for TEAM SUCCESS. Products with Extreme Value: Having unique characteristics that differentiate SMALLEY PRODUCTS within our customer's innovative designs. Founded in 1918 as a supplier of precision automotive piston rings, Smalley Steel Ring Company had many years of successful growth in an expanding marketplace. Having had a variety of products throughout the years, it...

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Smalley Engineering & Parts Catalog (CC2013)-5

General Info Products All of Smalley’s wave springs and retaining rings are manufactured with our unique edgewinding manufacturing process. This eliminates any tooling charges, greatly increases design flexibility and reduces lead times as dies do not have to be produced. Retaining Rings Unlike die-stamped circlips / retaining rings, Spirolox Retaining Rings and Constant Section Rings are coiled on edge to the exact diameter required. They have a uniform cross-section (or to use our terminology, No Ears To Interfere within an assembly) and are free of burrs. Spirolox Retaining Rings meet military...

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Smalley Engineering & Parts Catalog (CC2013)-6

General Info Raw Material As we meet the increasing demand for more raw material sizes, the flat wire rolling mill operation in our plant continues to grow. Years ago, Smalley began a vertical integration that has evolved into the production of hundreds of material cross-sections in a wide variety of alloys. Our goal… to supply Smalley customers with uncompromising quality and service.

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Smalley Engineering & Parts Catalog (CC2013)-7

General Info Manufacturing Edgewinding, also known as “The No-Tooling-Cost Process”, is our precision forming operation that coils pre-tempered flat wire on edge to create a near-perfect circle. (Visualize a Slinky®, the coiled metal toy which has delighted generations of children.) Circular-Grain metallurgy gives our products strength and stability far superior to that of conventional retaining rings and wave washers which are simply stamped through the metal grain. Smalley edgewound products can be coiled to your exact specification in any diameter and with any number of turns (layers or coils),...

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Smalley Engineering & Parts Catalog (CC2013)-8

General Info Finished Parts Warehouse Smalley maintains a substantial parts inventory of every cataloged/ standard retaining ring and wave spring — in both carbon and stainless steel. We do this to meet our JIT deliveries as well as any immediate requirement that you may have. In the rare circumstance that our inventory runs low, we can quickly replenish any item overnight. In addition to our finished parts, we house a vast inventory of raw material sizes, stocked in thousands of pounds of flat wire. We are always ready to meet your needs for a quick turnaround in low to high quantities of existing...

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Smalley Engineering & Parts Catalog (CC2013)-9

General Info Customer Service Smalley is dedicated to giving you the most positive, ecient and economical service possible, each and every day. We continually train our sta on every important aspect of our business. We can split shipments to suit your “just-in-time” delivery requirements. We oer you lower prices for your annual higher-usage orders. Please contact us directly for complete details and ideas on how you can purchase economically. General Sales Information Description: The product descriptions in this catalog are intended to provide the user with practical information for application...

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Smalley Engineering & Parts Catalog (CC2013)-10

General Info Engineering & Design Assistance Smalley’s engineering sta is always ready to address your application requirements. Usually, the sooner we are able to review what you need, the easier the solution will be. Please call us today. We invite you to draw upon our resources. Over the years, Smalley engineers have built an extensive library of over 25,000 applications while designing rings and springs in mechanical components and assemblies. In addition, we oer computeraided spring-design alternatives to meet your specifications. There are many more options that we would be pleased to review...

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Smalley Engineering & Parts Catalog (CC2013)-11

General Info Quality Assurance Smalley’s Total Quality Management philosophy dictates our commitment to quality and customer satisfaction. While this commitment has earned us ocial certification (ISO 9001, ISO/TS 16949, AS 9100 and ISO 14001), quality assurance and customer satisfaction mean much more at Smalley. They are tradition; the very foundation upon which we have built our company. From the beginning, we have never lost sight of our goal: “to supply Smalley customers with uncompromising quality and service.” Smalley is committed to a quality policy that requires conformance to specification...

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Smalley Engineering & Parts Catalog (CC2013)-12

Wave Spring Introduction All Springs Are Not Equal® Smalley Wave Springs oer the unique advantage of space savings when used to replace coil springs. By reducing spring operating height, wave springs also produce a decrease in the spring cavity. With a smaller assembly size and less material used in the manufacturing process, a cost savings is realized. Wave springs operate as load bearing devices. They take up play and compensate for dimensional variations within assemblies. A virtually unlimited range of forces can be produced whereby loads build either gradually or abruptly to reach a predetermined...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.