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ENGINEERING AND PARTS CATALOG

ENGINEERING AND PARTS CATALOG
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ENGINEERING AND PARTS CATALOG

Product catalog summary
Overview: The document is a comprehensive catalog from Smalley Steel Ring Company, detailing their engineering and parts offerings, specifically focusing on wave springs, retaining rings, and constant section rings. It highlights their inventory of over 10,000 standard products and their ability to produce custom-engineered solutions without tooling charges.
About Smalley: Smalley is known for precision and quality in manufacturing retaining rings, wave springs, and constant section rings. Their unique edgewinding process enhances product strength and stability, suitable for critical applications in industries like aerospace, automotive, and medical.
Product Specifications: Detailed specifications are provided for various series of wave springs and retaining rings, including single turn, multi-turn, and constant section types, with metric and imperial measurements.
Engineering and Design Assistance: Smalley offers extensive engineering support, encouraging early collaboration to optimize design solutions, providing resources like CAD downloads and custom design assistance.
Quality and Manufacturing: Smalley emphasizes quality through a robust policy ensuring product conformance, on-time delivery, and superior customer service. Their edgewinding manufacturing process allows flexibility and precision in producing custom parts.
Customer Service and Support: The company provides efficient service, including JIT delivery and economical purchasing options, with detailed sales information, including quotations, return policies, and delivery timelines.
Certifications: Standard Certification of Conformance is provided at no charge, with material and other certifications available as quoted.
Transportation: Shipping is specified by the customer or selected by Smalley in the absence of instructions, with insurance provided upon request.
Terms: Payment terms are 1/10/Net 30 on open accounts, requiring banking information and at least three commercial credit references.
Packaging: Rings and springs with diameters of 1 5/16” and under are bulk packaged, while those 1 3/8” and over are tube packaged.
Quality Assurance: Smalley adheres to a Total Quality Management philosophy, holding certifications like ISO 9001, ISO/TS 16949, AS 9100, and ISO 14001, emphasizing conformance to specifications, statistical quality control, defect prevention, and annual improvements.
Approved Supplier Status: Smalley is recognized as an approved supplier by many OEMs due to its compliance with military and aerospace standards.
Wave Spring Introduction: Smalley Wave Springs offer space savings and cost efficiency by reducing spring operating height and cavity size, suitable for both dynamic and static applications.
Wave Spring Types: Includes Gap & Overlap Type, Crest-to-Crest, Nested, Wavo, and Linear Springs, each designed for specific applications and performance characteristics.
Wave Spring Applications: Applications include pressure relief valves, face seals, clutch drives, bayonet connectors, and more, benefiting from the precise load and space-saving features of wave springs.
Specifications: Detailed specifications for various series of wave springs and retaining rings, including SSR Series, SSR-N Series, RW Series, and SSB Series, with dimensions, material options, and performance characteristics.
Material and Ordering Information: Products are available in carbon steel and 17-7 PH stainless steel, with ordering instructions and additional resources available on the Smalley website.
Applications: Wave springs are used in applications like hydraulic cylinders and bearing assemblies, where space is limited and precise load management is required.
Specifications and Procedures: Detailed specifications and procedures for load systems, fatigue testers, and Spirolox Retaining Rings, including selection guides and ring applications.
Installation Procedures: For semi-automated and automated installation of retaining rings, simple tooling or assembly fixtures can be used, with removal methods and tooling recommendations provided.
Product Specifications: Detailed specifications for VH Series - Light Duty Rings and WH Series - Medium Duty Rings, including dimensions, thrust capacity, and material options.
Additional Resources: Free samples of standard catalog items and CAD models of retaining rings and wave springs are available at Smalley's website.
Specifications: Detailed specifications for various series of rings, including VS, WS, WSW, and WST series, with dimensions, material specifications, and performance characteristics.
Materials and Standards: Rings are available in carbon steel and stainless steel, with specific suffixes indicating the type of stainless steel, ensuring compliance with industry requirements.
Performance Characteristics: Detailed performance metrics, including yield strength and safety factors, essential for engineers to ensure the rings meet necessary performance criteria.
Ordering Information: Instructions for ordering, with references to specific pages for detailed procedures, highlighting the availability of free samples and CAD downloads.
Key Features: Emphasizes the No-Tooling-Charges™ policy for custom orders and the availability of CAD models for design simplification.
Specifications: Detailed specifications for Smalley Spirolox Rings and Constant Section Rings, including FS Series and XAS Series, with dimensions, material options, and mechanical properties.
Mechanical Properties: Yield and shear capacities for each part, based on specific safety factors and material yield strengths.
Product Dimensions: Dimensions provided in both millimeters and inches, depending on the series.
Material and Manufacturing: Rings are manufactured in the USA, with a No-Tooling-Charges™ policy for custom orders and CAD models available for design simplification.
Ordering Information: Instructions for ordering, with additional details available on specific pages.
End Configurations: Different end configurations specified for various series.
Specifications: Detailed specifications and applications for Smalley Laminar Seal Rings, including imperial and metric configurations, with options for single-turn and double-turn rings.
Types of Laminar Seal Rings: Single-Turn and Double-Turn Rings, designed for different duty applications and contamination levels.
Applications: Various applications for Laminar Seal Rings, including coupling, bearing protection, pulley idler, and high-speed spindle.
Advantages: Laminar Seal Rings offer benefits like no friction with rotating components, prevention of contamination, and durability in high-temperature and corrosive environments.
Material and Manufacturing: Standard materials include carbon steel and 302 stainless steel, with custom manufacturing options available.
Product Specifications: Detailed specifications for Double-Turn Laminar Sealing Rings, designed for high clamping force and 360° contact.
Material Specifications: Various materials used for manufacturing, including Carbon Steel, Stainless Steel (302, 316, 17-7 PH), and Super Alloys like Inconel X-750 and Elgiloy.
Material Finishes: Several finishes available, including Black Oxide, Zinc Plating, Oil Dip, Passivation, Zinc Phosphate, and Vapor Degrease/Ultrasonic Clean.
Spring Design Considerations: Basic rules for defining spring requirements, including working cavity, load requirement, and operating environment.
Additional Information: Custom manufacturing options with No-Tooling-Charges™ and contact information for further inquiries.
Spring Design: Stress and load considerations, residual stress/pre-setting, fatigue, and load/deflection guidelines.
Design Guidelines: Material cross-section, diameters, and engineering support for custom designs.
Maximum RPM Formula: Formula to calculate maximum allowable RPM for retaining rings.
Self-Locking Feature: Enhances ring performance at high speeds with a tab locking mechanism.
Balanced Feature: Ensures static balance by compensating for material gaps.
Installation Stress Analysis: Importance of stress analysis during installation to prevent exceeding elastic stress limits.
End Configurations: Various end configurations for snap rings available.
Hoopster Design: Offers superior strength and load capacity with precise groove geometry.
Thrust Capacity: Formula to calculate allowable thrust load based on groove deformation.
Springs Checklist: Checklist for custom spring orders, detailing specifications like dimensions, load deflection, material, and environmental considerations.
Material Specifications: Various materials used for manufacturing, including 316 Stainless Steel, Inconel X-750, and others.
Finish Options: Different finishing processes available, including passivation, black oxide, phosphate coating, and vibratory deburring.
Fatigue and Cycle Life: Estimated cycle life for applications, categorized into static applications, under 105 cycle life, and over 106 cycle life.
Quantity and Application: Sections to specify quantity for prototypes and production, with a detailed application description.
Application Checklist: Checklist for custom orders, emphasizing quick delivery, precise specifications, and engineering assistance.
Material and Environmental Considerations: Advises considering environmental factors like temperature and corrosive media when selecting materials.
Ordering and Packaging: Instructions for ordering, specifying series, finish, and material, with packaging options based on diameter.
Glossary: Defines technical terms like housing diameter, hydrogen embrittlement, installed gap, and more.
Technical Specifications and Definitions: Definitions for terms like Reverse Wound, Right Hand Wound, Ring Thickness, Shaft Diameter, Shear Strength, Tensile Strength, Thrust Load Capacity, and Yield Strength.
Glossary of Terms: Definitions for terms like Misalignment, Modulus of Elasticity, Nested, Permanent Set, and Pitch.
Standards and Specifications: Military and Aerospace Standards, European Specifications, and company information.
Company Information: Contact details for Smalley Corporate Headquarters and international offices, with customer service offering customized global supply chain solutions and language support.
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Catalog excerpts

ENGINEERING AND PARTS CATALOG-1

ENGINEERING AND PARTS CATALOG READY TO SHIP OVER 10,000 STANDARDS CARBON AND STAINLESS STEEL CUSTOM ENGINEERED PRODUCTS .200" TO 120" 5 MM TO 3,000 MM NO-TOOLING CHARGES™

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ENGINEERING AND PARTS CATALOG-2

READY TO TAKE YOUR DESIGN TO THE NEXT LEVEL? Ask Smalley. While we offer more than 10,000 standard stock products, there’s no guarantee that one of these will exactly match your specific application. We get it. We’re engineers, too. We’re always ready to collaborate with you to design the unique wave spring, Spirolox Retaining Ring or constant section ring that meets your exact requirements. If your specifications don’t match a Smalley part number, contact a Smalley engineer today to design and prototype a part that fits your needs and gets you to your target application performance. Shel Smalley...

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ENGINEERING AND PARTS CATALOG-3

Copyright 2015 by Smalley Steel Ring Company Lake Zurich, IL 60047 USA All rights reserved The following are trademarks of Smalley Steel Ring Company: Gap-Type, No-Tooling-Costs, No-Tooling-Charges, Overlap-Type. The following are registered trademarks of Smalley Steel Ring Company: All Springs Are Not Equal, Circular-Grain, Crest-to-Crest, Edgewound-Coiled, No Ears to Interfere, Quick Ship, Smalley, Spirawave, Spirolox, WaveRing, Wavo, Hoopster. Smalley reserves the right to change dimensions.

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ENGINEERING AND PARTS CATALOG-4

THE ENGINEER’S CHOICE™ When engineers seek a higher level of precision and performance in retaining rings, wave springs or constant section rings, there’s only one choice: Smalley. From aerospace to automotive, medical, off-highway, oil & gas to industrial, Smalley has built a reputation for unsurpassed quality and an expert, collaborative engineering team. For more than 50 years, we have been the industry leader and technological pioneer—working alongside many of the world's most respected companies to give their products a true performance edge. What makes Smalley different? Our products—Unlike...

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ENGINEERING AND PARTS CATALOG-5

PRECISION PRODUCTS FOR CRITICAL APPLICATIONS All Smalley retaining rings, wave springs and constant section rings are manufactured with our unique edgewinding process. This eliminates any tooling charges, greatly increases design flexibility and reduces lead times as dies do not have to be produced. Retaining Rings Unlike die-stamped circlips/ retaining rings, Spirolox Retaining Rings are coiled to the exact diameter required. They have a uniform cross-section—or, to use our terminology, “No Ears to Interfere” within an assembly—and are free of burrs. Spirolox Retaining Rings meet military and...

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ENGINEERING AND PARTS CATALOG-6

ENGINEERING AND DESIGN ASSISTANCE “Ask Smalley” is more than a tagline. For our engineering team, it’s a call to action. We are always ready to address your application requirements and work together to take your design to a higher level of performance. Usually, the sooner we are able to review your requirements, the easier the solution will be. Getting Smalley engineers involved early in your design process usually produces the best results. Draw Upon Our Extensive Resources Our engineering team has compiled a library of more than 25,000 applications while designing rings and springs in mechanical...

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ENGINEERING AND PARTS CATALOG-7

MEETING YOUR DEMANDS FOR PRECISION COMPONENTS At Smalley, we have a single, overriding goal: To supply our customers with uncompromising quality and service. It begins with our raw material and extends through every aspect of our world-class manufacturing process. From one to one thousand pieces, we can produce, test, modify and reproduce your design as often as necessary—all without special tooling costs. As demand for more raw material sizes continues to increase, Smalley has invested heavily in our flat wire rolling mill operation. In addition, we offer a vertical integration process that...

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ENGINEERING AND PARTS CATALOG-8

DEDICATED TO UNSURPASSED SERVICE AND SUPPORT Smalley is dedicated to providing the most positive, efficient and economical service possible, each and every day. We continually train our staff on every important aspect of keeping you productive. In addition, we can spilt shipments to suit your JIT delivery requirements, and we offer lower prices for your annual higher-volume orders. Contact us for complete details and ideas on how you can purchase economically. General Sales Information Description The product descriptions in this catalog are intended to provide practical information for application...

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ENGINEERING AND PARTS CATALOG-9

QUALITY ASSURANCE Smalley’s Total Quality Management philosophy dictates our commitment to quality and customer satisfaction. While this commitment has earned us official certification (ISO 9001, ISO/TS 16949, AS 9100 and ISO 14001), quality assurance and customer satisfaction mean much more at Smalley. They are tradition; the very foundation upon which we have built our company. From the beginning, we have never lost sight of our goal: To supply customers with uncompromising quality and service. Robust Quality Training Our entire manufacturing team is committed to a quality policy built around:...

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ENGINEERING AND PARTS CATALOG-10

Wave Spring Introduction All Springs Are Not Equal® Product Performance Smalley Wave Springs offer the unique advantage of space savings when used to replace coil springs. By reducing spring operating height, wave springs also produce a ­ decrease in the spring cavity. With a smaller assembly size and less material used in the manufacturing process, a cost savings is realized. Wave springs operate as load bearing devices. They take up play and compensate for dimensional variations within assemblies. A virtually unlimited range of forces ­ can be produced whereby loads build either gradually or...

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ENGINEERING AND PARTS CATALOG-11

Wave Spring Introduction Wave Spring Types Gap & Overlap Type Conventional Gap and Overlap Type Wave Springs are used in a wide variety of applications. For short deflections and low-medium forces, they function with precision and dependability. Gap Type Wave Spring Overlap Type Wave Spring These two types of Smalley Wave Springs permit radial expansion or growth in diameter within a cavity, without the binding or hang-up normally associated with die stamped wave washers. Just as their terms imply, the gap type is split to retain a gap between the ends, while the overlap type has overlapping...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.