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Advantages of Spirolox® Retaining Rings

Advantages of Spirolox® Retaining Rings
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Advantages of Spirolox® Retaining Rings

Product catalog summary
Introduction
Smalley offers Spirolox® Retaining Rings, manufactured by coiling flat wire, resulting in rings without protruding ears or burrs. This process allows for economical production in various materials, including carbon and stainless steel. Smalley provides over 6,000 standard parts and custom designs with no tooling costs, suitable for large runs and prototypes.
Advantages of Spirolox® Retaining Rings
  • No gap - 360° retaining surface.
  • No protruding ears, ensuring no interference with mating components.
  • Economically produced due to the coiling process that generates no scrap.
  • No tooling charge for custom designs.
  • Easy installation and removal.
Other Ring Types & Custom Designs
  • Constant Section Rings: Popular in automotive and heavy equipment industries, available in carbon and stainless steel, and can withstand high forces.
  • WaveRing®: Features an axial wave form for compressibility, reducing looseness and vibration in assemblies.
  • Custom Rings: Smalley offers custom or prototype rings with no tooling costs, allowing for quick and economical production.
Selection Guide
Includes specifications for military, aerospace, and industrial applications, with various series available for different load capacities and dimensions.
Ring Applications
  • Applications include rubber boots, pneumatic fittings, conduit connectors, gear brackets, ratchet wrenches, and more, showcasing the versatility of retaining rings in different industries.
Assembly Methods
  • Manual Installation: Involves separating ring coils and winding the ring into the groove.
  • Semi-Automated and Automated Installation: Utilizes simple tooling for higher speed assembly operations.
  • Removal: Rings are supplied with removal notches for easy extraction using tools like screwdrivers or dental picks.
Overview: This document provides technical specifications and procedures for the installation and removal of Smalley's Spirolox Retaining Rings, specifically focusing on the VH and WH series. It includes detailed dimensions and mechanical properties of various ring sizes, as well as tooling recommendations for installation and removal.
Specifications: The document lists the dimensions and mechanical properties of VH and WH series retaining rings. Key parameters include ring thickness, groove depth, free outside diameter, groove width, housing diameter, groove diameter, radial wall thickness, yield strength, and shear strength. These specifications are critical for ensuring proper fit and function in various applications.
Procedures: The document outlines the procedure for removing retaining rings using Smalley's Spirolox Retaining Ring Removal Tool (RT-107). The tool is designed to fit between the layers of a multiple-turn retaining ring to access the removal notch, allowing the ring to be pulled out radially and upwards.
Tooling Recommendations: For internal retaining ring installation, the document recommends using a tapered bore as a ring contracting guide and a plunger to push the ring into position. It emphasizes the importance of using tooling with hardened working surfaces to minimize wear.
Product Dimensions: Detailed tables provide dimensions for each ring size in the VH and WH series, including tolerances. These tables are essential for selecting the appropriate ring size for specific applications.
Material Options: The document notes that rings can be ordered in different stainless steel grades (302 and 316) by adding specific suffixes to the part number.
Additional Resources: The document provides links to Smalley's website for more information on installation and removal procedures, CAD model downloads, and requests for free samples of standard catalog items.
Product Specifications:
The document provides detailed specifications for various Smalley products, including Spirolox rings and WS Series medium duty rings. Dimensions are given in inches, with options available in carbon steel and 302 and 316 stainless steel. Key parameters include shaft diameter, inside diameter, radial wall thickness, groove width, and yield and shear capacities.
Procedures:
Instructions for ordering are referenced, directing users to pages 132-133 for detailed guidance. Free samples of standard catalog items can be requested online or via a form in the catalog.
Standards and Norms:
The products adhere to standards such as AS3218, AS4299, and MIL-DTL-27426/1, ensuring compliance with industry requirements.
Recommendations:
The document suggests using the No-Tooling-Charges™ service for custom orders and provides links for CAD model downloads to aid in design processes.
Data Summary:
The tables list product dimensions and mechanical properties, such as yield strength and thrust capacity, based on specific safety factors. The WS Series includes a range of sizes with varying load capacities, suitable for different applications.
Critical Information:
The document emphasizes the availability of products in different materials and the importance of adhering to specified dimensions and tolerances for optimal performance.
Overview: This document is a technical catalog from Smalley, detailing various series of metric rings, including ES Series, DNS Series, and FS Series. It provides specifications, dimensions, and material options for each product line, along with ordering information and additional resources.
Specifications: The catalog includes detailed specifications for each series of rings, such as groove depth, ring free inside diameter, groove width, groove diameter, shaft diameter, ring radial wall, and ring thickness. These specifications are crucial for selecting the appropriate ring for specific applications.
Materials: The rings are available in carbon steel and stainless steel (302 and 316). The document specifies how to denote the material type in the part number by adding suffixes like "-S02" for 302 stainless steel and "-S16" for 316 stainless steel.
Ordering Information: Instructions on how to order are provided, including references to specific pages for detailed ordering procedures. The catalog also mentions the availability of free samples and CAD downloads to assist in the design process.
Product Dimensions: All dimensions are provided in millimeters, and the document includes tables listing the dimensions and mechanical properties such as yield strength and shear capacity for each ring size.
Additional Features: The catalog highlights Smalley's No-Tooling-Charges™ policy for custom orders and provides contact information for further inquiries.
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Catalog excerpts

Advantages of Spirolox® Retaining Rings-1

Ring Introduction Advantages of Spirolox® Retaining Rings Spirolox Retaining Rings have No Ears to Interfere in your assembly! Spirolox Rings are manufactured by coiling the ring from flat wire. This unique process produces a retaining ring that has no protruding ears or burrs to interfere with your assembly. Because coiling produces a retaining ring with no scrap, the Spirolox Ring can be economically produced in carbon steel, stainless steel, coppers, and many other alloys. Smalley offers over 6,000 standard parts, which are readily available in both carbon and stainless steel. If you require custom designs, take advantage of Smalley's No-Tooling-Cost process; a process perfect for large runs, prototypes and midstream design changes. Whatever your application, Smalley has the cost-effective and innovative design solution. Spirolox Retaining Rings offer many advantages over stamped retaining rings • No gap - 360° retaining surface • No protruding ears to interfere with mating components (uniform cross-section) • Economically produced in stainless steel because the coiling process produces no scrap • No-Tooling-Charge on custom designs • Easy installation and removal Request FREE samples Get free samples of any standard catalog item at www.smalley.com/samples. Or use form on page 131 of this catalog. Requests typically processed within 24 hours.

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Advantages of Spirolox® Retaining Rings-2

Ring Introduction Other Ring Types & Custom Designs Constant Section Rings Another popular choice of retaining ring configurations is the well known Constant Section Ring. Produced by edgewinding with no special tooling charges, Constant Section Rings have been specified for many years in the automotive and heavy equipment industries as a standard choice of engineers. Smalley has hundreds of standard Constant Section Rings in stock, in carbon steel and stainless steel and in both inch and metric sizes. Special or custom designs can be produced quickly and economically utilizing Smalley’s precision...

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Advantages of Spirolox® Retaining Rings-3

Selection Guide Retaining Ring Selection Guide STEP 1: Do you need to meet any specifications? Smalley Series Military MIL- DTL-27426/3. . . . . . . . . . . . . . . . . . . . . . . . . . . . WH Military MIL- DTL-27426/1. . . . . . . . . . . . . . . . . . . . . . . . . . . . WS Military MIL- DTL-27426/4. . . . . . . . . . . . . . . . . . . . . . . . . . WHM Military MIL- DTL-27426/2. . . . . . . . . . . . . . . . . . . . . . . . . . WSM Aerospace AS4299, AS3217, AS3219. . . . . . . . . . . . . . . . . . WH Aerospace AS4299, AS3218, AS3219. . . . . . . . . . . . . . . . . . WS Aerospace AS4299,...

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Advantages of Spirolox® Retaining Rings-4

Selection Guide Relative proportions of rings in grooves A cross-section of each Spirolox Retaining Ring configuration is illustrated, comparing groove and ring sections in the same diameter bore or shaft. The heavier retaining ring cross-sections are in deeper and wider grooves, to provide significantly greater thrust capacity. Ring Types Spirolox Retaining Rings—Single Turn (1-Turn) VH & VS — Light Duty, inch VHM & VSM — Light Duty, metric Spirolox Retaining Rings—2-Turn WH & WS — Medium Duty, inch WHT & WST — Medium Heavy Duty, inch WHM & WSM — Heavy Duty, inch EH & ES — Medium Duty, Metric...

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Advantages of Spirolox® Retaining Rings-5

Interchange Listing Smalley Retaining Rings are interchangeable with both inch and metric retaining ring grooves. Smalley offers free samples of all stock retaining rings to test in your application. Cross reference a standard stamped ring or snap ring to find the appropriate Smalley Retaining Ring to fit your application.

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Advantages of Spirolox® Retaining Rings-6

SMALLEY Ring Applications A. Rubber Boot A.Rubber Boot A 2-Turn Spirolox Retaining Ring clamps the rubber boot onto the groove making for a nearly perfect seal when the boot is filled with grease. The ring has been deburred so it will not tear into the rubber. B. Pneumatic Fitting An economical (without removal notches or offset) 2-Turn Spirolox Retaining Ring creates an ID/OD lock, permitting the 360° rotation of the nut. This permanent assembly is commonly used to hold two components together. C. Conduit Connector In this unique application, a Dished Retaining Ring was designed with sharp edges,...

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Advantages of Spirolox® Retaining Rings-7

I. Gear Assembly L. Hose Fitting G. Bike Lock Tamper-proof ring holds the lock assembly within its housing. The ring is considered tamper-proof because of reversed removal notches. Also, having a heavy cross-section makes the ring nearly impossible to remove. H. Pressure Gauge A retaining ring designed in a shallow groove exerts very light pressure on the glass lens in this pressure gauge. This single-turn retaining ring design provides the optimum load without breaking the glass. I. Gear Assembly External 2-Turn retaining ring prevents the pinion shafts from spinning when the gears are rotating. The...

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Advantages of Spirolox® Retaining Rings-8

SMALLEY Ring Applications N. Air Vent M. Right Angle Drive M. Right Angle Drive Constant section rings secure the bearing assembly by providing removable shoulders in the bore. This simplifies the design of the gear box and replaces costly flanged end plates. N. Air Vent Single-turn, light-duty retaining ring fits tightly in the internal groove of a plastic air vent. Ring ends are dimensioned close together, providing nearly complete 360° ring support. O. Pulley 2-Turn retaining rings provide 360° side walls as sides of the timing belt pulley. Design eliminates costly pressed-on stamped side...

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Advantages of Spirolox® Retaining Rings-9

Assembly Methods Manual Installation Manual installation on an individual or low production basis is accomplished as follows: • Separate the ring coils and insert one end of the ring into the groove. • Wind the ring by pressing down around the circumference until the entire ring is inserted into the groove. Semi–Automated and Automated Installation For higher speed and automated assembly operations, simple tooling or assembly fixtures can be designed. External ­ installation on a shaft can be accomplished with a plunger and tapered plug. The plug, angled at approximately 6 degrees, is centered...

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