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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION

SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION
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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION

Product catalog summary
Introduction to SMAC 3D-XYZ Coordinate Verification Machine
The SMAC XYZ system is designed for quality checks in three-dimensional measurements using modified SMAC actuators. It integrates slide, linear, and rotary/linear units to trace 3D contours or motion paths without complex programming. The system supports linear interpolation for constant speed and provides a comprehensive inline gauging solution with adaptable control interfaces.

Industry Need for High-Quality Measurement Systems
Industries such as automotive, aerospace, and medical manufacturing demand zero-defect production, requiring 100% accuracy. Traditional methods like Eddy Current Probes and lasers are limited in accuracy and cost-effectiveness. SMAC systems offer a cost-efficient inline gauging solution, enhancing inspection and verification processes to improve quality and efficiency.

SMAC Technology
The voice coil linear actuator is a precision tool with no backlash and low hysteresis, operating in force, position, and velocity modes with encoder resolutions up to 0.1 micron. The "Soft-land" technology enables high-speed approach and contact measurement with feedback directly into PLC systems.

Comparison with Conventional Solutions
SMAC actuators provide advantages over cameras, lasers, LVDT, and Eddy Current systems, including contact measurement, vibration immunity, programmability, and superior repeatability and accuracy.

Sample Applications
Bearing Wheel Inspection: Multi-axis systems inspect bearing wheels for dimensions and grooves, ensuring zero defects.
Automotive Gauging: SMAC actuators replace vision systems for inspecting clips and pistons, offering accurate and efficient checks.
Airbag Component Inspection: Automated systems replace manual sorting, conducting nine checks per component in 1.2 seconds.
3D Gluing System: Used in speaker diaphragm gluing systems, SMAC actuators improve accuracy over existing machines.

Uniqueness and Potentials of SMAC Actuators
Featuring patented "Soft-land" technology, high accuracy, programmability, and data collection, SMAC actuators are economical and efficient for various industries. The XYZ system performs fast, simultaneous checks on multiple sides of a part, enhancing accuracy and efficiency.

Company Overview
SMAC Corporation designs and manufactures advanced electric actuators, including linear and rotary moving coil actuators, positioning stages, and electronic control systems. Their products are engineered for long service life and come with a twelve-month guarantee.

Contact Information
Located at 5807 Van Allen Way, Carlsbad, CA 92008. Contact Saori via email at [email protected] or by phone at 760-929-7575. Technical support is available at [email protected] or by phone at 616-813-2990.

Key Feature
SMAC actuators uniquely perform work and verify its accuracy simultaneously.
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Catalog excerpts

SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-1

The ability to do work and verify its accuracy at the same timeӔ QUALITY CHECK & INSPECTIONS IN PRODUCTION TIME > with THE NEW SMAC MULTI-AXIS ACTUATOR SYSTEM XYZ COORDINATE VERIFICATION MACHINE >

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The ability to do work and verify its accuracy at the same timeӔ 1 > The new SMAC XYZ system is a quality check (QC) development that measures and verifies three dimensional features. We are using modified SMAC actuators and multiple actuator assemblies to set up this multi-axis control solution. Any SMAC actuator can be combined into one system: slide, linear, and rotary/linear units. Specific arrangements of the units deliver the capability to learn and follow a certain 3D contour or motion path. Complex programming is not required as the user can simply manually "trace" the 3D path required...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-3

The ability to do work and verify its accuracy at the same timeӔ Strict specifications and quality standards in production lines have become a major issue in the acceptance and use of industrially manufactured parts over recent years. All major industries, e.g. automotive, aerospace and medical product manufacturers, using assembly standards have moved from sigma level sampling to ZERO DEFECT requirements. Without being able to provide 100% accuracy in production, companies will increasingly struggle for acceptance in the supply chain. SMAC sample applications for XYZҒs are bore gauging, groove...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-4

The ability to do work and verify its accuracy at the same timeӔ The voice coil linear actuator is a robust high-precision manufacturing and measurement tool which is designed for long-life and durability. Users benefit from high speed, repeatable tool with no backlash and low hysteresis. Each actuator can be programmed in three modes: force, position & velocity. These values are constantly monitored and verified against the required specification. The standard encoder resolution with all SMAC actuators is 5 micron; the highest resolution possible is 0.1 micron with a repeatability of +/- 2 encoder...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-5

The ability to do work and verify its accuracy at the same timeӔ (Steve Curtiss findings based on his experiences in the field. Steve Curtiss, SMAC application manager in the US Michigan area, has been with us for more than 6 years.) Cameras SMAC actuators Optical distortions possible Contact measurement, no optical distortion Need of steady light source for images without shadows no reliance on additional equipment Vibrations can blur the image Immune to vibrations Difficulties under harsh environments (oil, coolant mist, etc.) Work in all shop floor CMM environments Automatic gauge measurement...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-6

The ability to do work and verify its accuracy at the same timeӔ SMAC unique electric actuator configuration such as mini inline XYZ gauging systems gives you the capability of parts inspection (eliminating faulty ones) and quality control of the manufacturing process by immediate feedback and adjustment of critical features. Volumes up to 100 cubic mm can be covered by a single system. The SMAC multi-axis system is able to measure various features simultaneously: external/internal dimensions, threads, bores, grooves while checking for burrs. All this can be done in common shop floor environments....

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-7

The ability to do work and verify its accuracy at the same timeӔ Gauging application for a major automotive supplier The customer manufactures clips and pistons for use in the automotive industry. The customer has only used a vision system, laser and LVDT all in one system ֖ to check if clips were seated correctly onto a piston assembly, as well as inspecting various features of a piston. The laser system worth $85k failed to meet the requirements to conduct multiple tests, as it was unable to detect missing, or bent clips that were out of place. SMAC solution: The SMAC gripper (GRP50) was used...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-8

The ability to do work and verify its accuracy at the same timeӔ Originally conducted by human hand, the inspection and sorting of the airbag components is now conducted by a fully automated SMAC actuator system that measures and tests the parts within the production cycle. The quality check requires a total of nine independent gauging, two checks externally on the component and seven checks internally within the part. The cycle time from start to finish for each component is 1.2 seconds. It runs 24/7 and enables 100% data feedback and verification of each individual test with each individual...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-9

The ability to do work and verify its accuracy at the same timeӔ an especially for SMAC designed Galil controller which provided the data for all axes to trace the low speaker marked by ink (see graphics) on the surface. The Galil has a multi dimensional contouring feature that can be used to trace the path needed - very quickly - then have it programmed. SMAC uses different encoder resolutions in XYZs and Galil has made a SMAC only modification to accommodate this. GALIL AXIS MULTI CONTROLLER (specially designed for SMAC by Galil) New controllers including a special from Galil 4 + 8 Axes that...

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SMAC XYZ COORDINATE VERIFICATION MACHINE FOR QUALTIY CHECK & INSPECTION-10

The ability to do work and verify its accuracy at the same timeӔ ECONOMICAL & EFFICIENT LONG LIFE ENDURANCE THROUGH DIRECT DRIVES USER FRIENDLY MOUNTING OPTIONS CUSTOM-MADE MODIFICATIONS AVAILABLE > We understand that most parts have a number of sides that must be checked during the production cycle. This process has to be conducted within the manufacture cycle time. The SMAC XYZ system has the potential to perform these checks very fast, but also simultaneously on each side of the part in question. Customers will gain more accuracy and efficiency in time and costs. SMAC has systems with up to...

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The ability to do work and verify its accuracy at the same timeӔ For more information please contact Saori at: Email: [email protected] Phone: 760-929 7575 Contact for technical support: Email: [email protected] Phone: 616-813 2990 >

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.