Quality Control Sample Applications
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Quality Control Sample Applications - 1

MOVING COIL ACTUATORS FOR AUTOMATION > 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 >

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Quality Control Sample Applications - 4

֕ Thread Check Methodology Sample Applications > Ֆ U-joint Impeller Casting Oil pan ֖ Fuel valve Wheel bearing casting Methodology -Straight Bore Օ Methodology -Tapered Bore > Air bag base ֖ Fuel Injector Plug Automobile engine Internal and External Diameter Gaging Օ Height Gaging > Fuel Discs ֕ Thickness Gaging Multiple Gaging > Ֆ Wheel bearing ֕ Switches, Buttons, Keyboards Latches > Tube bend inspection test Օ Soft Contact Lens Mold Rod eccentricity inspection Օ TV tube inspection Turbine blade Օ Fuel injector tips > ֕ Pull Test for Hypodermic Syringe Needles > ֕ With linear actuator...

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Quality Control Sample Applications - 6

Check for double tapped thread Check for NO THREADS Check for BROKEN TAP Check for SHALLOW TAPPED THREAD Check for CROSS THREADING Check PITCH / OVERSIZED THREAD > Stroke (mm): 50, 100Resolution: 1 or 5 micron Force: 10 newtonsMoving Mass: 210 gmsRotary Axis: 0.072 degree resolution Torque: 0.1 newton-meter Supply Voltage: 24 Volts Torque used to rotate thread gage can Օbe monitoredChecks both the presence and condition of thread Օ100% testZ-Theta actuator in a single ready to mount packageՕIntegrated Linear/Rotary packagesTotally programmable (Force, Position & Velocity)ՕSoft land...

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Quality Control Sample Applications - 8

5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 >

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Quality Control Sample Applications - 10

Shaft push/pull Oil pan U-joint Impeller Casting Thread was checked using a plug thread gage coupled directly to the end of the shaft of the SMAC actuator. Wheel Bearing Casting Checking ForՅShallow TapUndersize / oversize ThreadChamfer depth Fuel Valve FiveSMAC LAR55Ւs are used to check threads and adjust valve flow rate at the same time. Other thread check applications Water pump castingՕCam shaft Steering Housing CastingՕAxles and axle coversFuel Injector Nozzle 6 > SMAC SMAC 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way...

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Quality Control Sample Applications - 11

Key Operational Details 100% in-process inspection ՕSeven internal features inspectedXY configuration with LXY25-25 allows inspection of internal dimensions ՕEach axis is driven by an independent linear motorEach axis is independently programmable in position and forceՕThe contoured probe performs a soft-land to engage the inside wall withoutdamaging or deforming the surface > Figure A Figure B Figure C SMAC Advantages Delicate touch means that contact surfaces can still be measured even if they have different shapes, texture or compressibilityՕ9 measurement points taken in 2 secondsData...

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Quality Control Sample Applications - 13

Figure AFigure BFigure C > SMAC SMAC > 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 size="-1">

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Quality Control Sample Applications - 14

5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 >

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Quality Control Sample Applications - 15

CHARACTERISTIC CHARACTERISTIC MEASUREMENT POINTSMEASUREMENT POINTS FLATNESS 1 TO 2FLATNESS 1 TO 2BORE DEPTH 1 TO 4BORE DEPTH 1 TO 4BORE DIAMETER 3 TO 5BORE DIAMETER 3 TO 5SWEEP & LOCATE GROOVE 5 TO 6SWEEP & LOCATE GROOVE 5 TO 6GROOVE LOCATION 5 TO 6 GROOVE LOCATION 5 TO 6 GROOVE WIDTH 6 TO 7GROOVE WIDTH 6 TO 7GROOVE DIAMETER 8 TO 9GROOVE DIAMETER 8 TO 9 > 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 5807 Van Allen Way Carlsbad, California 92008 Tel: (760) 929-7575 Fax: (760) 929-7588 >

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Quality Control Sample Applications - 16

Fuel Injector Plug The bore inside a fuel injector assembled part is gauged with a plug gage on the end of the LAL20-25 (*With a max of 100 grams force*) to detect if the hole is undersized (crushed or dented in) with out marking the part during the plug gage process. The bore is in a deep drawn metal part inside of a plastic injection molded body, and sometimes the bore is crushed when the injection molding is done. ՕSome of the current systems of LVDTs/ Load cells and air cylinders were leaving marks on the part, which caused them to be rejected by the end customer (a major automobile...

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Quality Control Sample Applications - 17

Each finger is driven by an independent linear actuatorՕEach finger is programmable in position and force Each finger performs a soft landing profile to engage the inside wall surface ՕIndependently operated fingers means that parts need not be precisely centeredDelicate touch and feel means that contact surfaces can be different shapes, texture or compressibility ՕPart can be measured for type of material, size, orientation Maximum Opening: 30 mmՕResolution: 1, 5 micron Force (newton): 25ՕPayload (gm): 100Weight (kg): 0.75 ՕOperating Voltage: 24 Volts Key Operational Details: SMAC...

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Quality Control Sample Applications - 18

Measure each part against go-no-go windowMeasure each part and store part height data (transmit to PC)Measure each part, sort into good/bad parts > Stroke (mm): 50/100 Resolution: 1 or 5 micronForce: 10/7 newtonsMoving Mass: 0.095KgSupply Voltage: 24 Volts High speed approach, slow down, softlandon part, part is measured Measurement is compared against GO/NOGOwindowGood/Bad part signal is turned on Key Operational Details: SMAC Advantages: 100% parts inspectionLinear actuator in a single ready to mount packageHigh speed, long life design for continuous operation Programmable profile to...

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Quality Control Sample Applications - 19

Replaces Micrometers and CalipersGripper with independent Fingers Maximum Opening: 30 mm ՕResolution: 1, 5 micronForce (newton): 25ՕPayload (gm): 100 Weight (kg): 0.75ՕOperating Voltage: 24 Volts Each finger is driven by an independent linear actuatorՕEach finger is programmable in position and forceEach finger performs a soft landing profile to engage the inside wall surface Key Operational Details: SMAC Advantages: ՕIndependently operated fingers means that parts need not be precisely centeredDelicate touch and feel means that contact surfaces can be different shapes, texture or...

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