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SKF Quiet Running Deep Groove Ball Bearings

SKF Quiet Running Deep Groove Ball Bearings

SKF Quiet Running Deep Groove Ball Bearings

Product catalog summary

Introduction

SKF Quiet Running Deep Groove Ball Bearings, designated as VQ658, are engineered to minimize noise and vibration in wind turbine generators. These bearings are available with either a steel or brass cage and are designed to reduce structural resonance, which can lead to premature component failures.

Importance of Noise and Vibration

Noise and vibration are critical parameters in generators as they can synchronize with natural harmonics, causing structural resonance and unplanned component failures. This is a significant concern for wind farm owners due to environmental and operational implications.

SKF's Solution for Quiet Running Generators

SKF Quiet Running Bearings are designed to dampen structural resonance between the rotor, stator, and bearings. They are less sensitive to variable operating conditions, increasing service life and extending relubrication intervals. The bearings are fully interchangeable with existing models, requiring no modifications to the rotor shaft or end shield.

Technical Specifications

The bearings come in various sizes with specific dimensions, load ratings, and speed ratings. They are available with either an optimized brass cage or a new design steel cage, both facilitating easier relubrication and longer grease service life.

Performance and Benefits

The new VQ658 specification allows for increased free-space within the bearing, enhancing lubrication efficiency and extending service life. The optimized brass cage provides 20% more free-space, while the steel cage offers 55% more.

Case Study: Nanjing Turbine

Nanjing Turbine, a major generator manufacturer in China, adopted SKF Quiet Running Bearings to address noise issues. The switch resulted in higher product quality, reduced manufacturing costs, and fewer warranty claims, thanks to SKF's reliable service and delivery.

Conclusion

SKF's expertise in bearings, seals, lubrication systems, and mechatronics, combined with their global presence, ensures innovative solutions and consistent quality for OEMs and production facilities worldwide.

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Catalog excerpts

SKF Quiet Running Deep Groove Ball Bearings-1

SKF Quiet Running Deep Groove Ball Bearings Designed and developed especially for wind turbine generators, SKF Quiet Running Deep Groove Ball Bearings significantly reduce noise levels and structural resonance. Why noise and vibration are key parameters in generators Noise is a basic environmental concern for wind farm owners, but there are other concerns too. When noise and vibration are in sync with naturally occurring harmonics within a generator, the resulting structural resonance will eventually cause premature component failures. In many cases, the component failures are unplanned because structural resonance can also mask other problems. The SKF recommendation for quiet running generators SKF Quiet Running Bearings were specifically designed to dampen the structural resonance that can occur between the rotor, stator and bearings. These bearings, which are less sensitive to the variable operating conditions found in wind turbines, can increase bearing service life and extend relubrication intervals. The improvements were achieved by redesigning the brass cage, optimizing the internal geometry of the bearing and introducing a new SKF bearing specification, VQ658*. Because they are fully interchangeable with existing deep groove ball bearings, SKF Quiet Running Bearings can be used without modifying the rotor shaft or end shield. They are available with either an optimized brass cage or the new design steel cage. SKF Quiet Running Bearings are available with a steel or brass cage. * VQ658: quiet running properties and specific designs which reduce noise and vibration levels in generators.

 Open the catalog to page 1
SKF Quiet Running Deep Groove Ball Bearings-2

Easier relubrication and longer grease service life Conventional brass cage The new VQ658 bearing specification includes both brass and steel cages. The design of these cages facilitates relubrication by making it easier to get more grease into the bearing free-space. Their design also maximizes the effects of the lubricant. As a result, relubrication intervals can be doubled and bearing service life is increased. Compared to a conventional brass cage, the optimized brass cage provides 20% more free-space and the new steel cage provides 55% more free-space in the bearing to extend relubrication...

 Open the catalog to page 2
SKF Quiet Running Deep Groove Ball Bearings-3

SKF Quiet Running Deep Groove Ball bearings contribute to high reliability in generators for wind turbines The challenge Nanjing Turbine, one of the largest manufacturers of generators for wind turbines in China, sought to reduce generator noise, an important issue for them as well as their customers. High noise levels in generators can indicate unacceptable production quality to wind farm owners and operators, and generate warranty claims for the manufacturer. SKF China, in cooperation with SKF France, proposed to Nanjing Turbine that they switch from the bearings they were currently using to...

 Open the catalog to page 3
SKF Quiet Running Deep Groove Ball Bearings-4

The Power of Knowledge Engineering Seals Lubrication systems Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.