SKF Transmission Chains

SKF Transmission Chains
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SKF Transmission Chains

Product catalog summary
Introduction
SKF transmission chains are produced under strict quality controls and adhere to ISO, ANSI, BS, DIN, and JIS standards. They operate effectively in temperatures ranging from -20 to 150°C, with stainless steel variants enduring up to 400°C. For extreme temperatures, alternative lubricants are advised.
Chain Parts
The chains are composed of link plates, pins, bushings, and rollers, all manufactured with precision to ensure durability and performance. Processes like cold rolling, heat treatment, and shot peening are employed to enhance fatigue strength and wear resistance.
Selection and Procedures
Chain selection involves assessing power, type of prime mover, driven equipment, speeds, and center distance. Service factors such as application, speed, and temperature are crucial. Sprocket selection is vital, with a preference for odd-numbered teeth to ensure even wear.
Product Range
SKF offers a variety of chains, including American and European standard chains, corrosion-resistant chains, and high-strength chains, each designed for specific applications and environments.
Useful Information
The document provides a comparison of chain chemical resistance and useful formulae for power transmission.
Maintenance Systems
SKF lubrication systems are designed to reduce maintenance and optimize chain performance. Proper lubrication is essential for initial start-up and prolonging chain life.
Specifications and Preferred Sprocket Sizes
Preferred sprocket sizes according to BS/DIN and ANSI standards are outlined, with specific sizes listed in Table 4. Sprockets in italics should be used only when necessary, and not all sizes are available in all pitches or multiple strand options.
Sprocket Type and Hardened Teeth
The impact of a reduced number of teeth on sprocket pressure is discussed, with induction hardening recommended for sprocket teeth in severe conditions. Hardened teeth are advised for low-speed, heavily loaded drives, large ratio drives, and abrasive or corrosive conditions.
Chain Pitch and Drive Life
The smallest chain pitch that meets application needs is advised, with multi-strand chains suggested if a single strand is insufficient. Chains are typically selected for 15,000 hours of operation, with guidelines for sprocket teeth numbers affecting chain capacity.
Chordal Effect and Chain Wrap
The chordal or polygon effect, where the chain articulates around the sprocket, affects efficiency and wear. A minimum wrap of 120° on the small sprocket is recommended for smooth operation.
Multiple Strand Drives
Multiple strand chains are suggested to increase power capacity while maintaining the same diameters, with power multipliers provided in Table 6.
Lubrication Methods
Different lubrication methods are recommended based on operating speed, with detailed descriptions in Table 7. Lubrication is categorized into manual, oil bath, and pump lubrication.
Chain Length Calculation
Formulas and a 'K' factor table (Table 8) are provided for calculating chain length, with shaft centers recommended to be between 30 and 80 pitches.
Power Rating Tables
Power rating tables for various chain pitches detail power ratings in kilowatts for different sprocket teeth numbers and RPMs, based on normal ambient conditions and appropriate lubrication.
Power Rating Tables for ANSI Chains
These tables provide power ratings in kilowatts for various ANSI standard chains, categorized by the number of teeth, pitch circle diameter, and RPM of the small sprocket.
Basic Selection Procedure
Steps for selecting a standard transmission chain include determining the power to be transmitted, selecting relevant service factors, calculating design power, confirming sprocket ratio, selecting sprockets, and checking chain capacity and pitch diameters.
Special Considerations
Adjust power ratings for chains operating outside the temperature range of -10°C to +150°C. For non-standard materials, refer to SKF PTP for ratings. Follow installation and maintenance instructions for proper setup and lubrication.
Example
An example is provided for a chain drive required for a conveyor drive, detailing the steps to determine the appropriate chain and sprocket selection based on given parameters.
Service Factor and Design Power Calculation
The service factor for a uniform duty application is 1.0, and Design Power is calculated as 7.5 kW.
Sprocket Ratio and Selection
The sprocket ratio is 1.78:1, with tentative sprocket selections including 17T-30T, 19T-34T, and 21T-38T.
Chain Capacity and Sprocket Check
For a 17 Tooth sprocket at 57 rpm, the capacity is 10.71 kW for a 24B-1 chain.
Sprocket Diameter and Bore Capacities
Pitch diameters for various sprockets are provided, with smaller sprockets available with hardened teeth as standard.
Chain Length Calculation
Chain length should be between 30 and 80 pitches for optimal life, with a calculated length of 104 pitches for a center distance of 40 pitches.
Temperature Considerations
If operating above 150°C, power ratings must be re-rated by a factor of 0.75.
Chain and Sprocket Options
The 20B-2 chain offers a compact and cost-effective solution, with sprockets available with various bore options and friction-locking assemblies.
SKF Chain Nomenclature and Standards
SKF chains conform to ISO, BS, or DIN standards, with specific designation formats and supplementary notations for roller and special chains.
Materials and Construction
Typical materials include various grades of carbon steel for side plates, rollers, bushes, and pins.
Corrosion Resistance of Materials
A detailed comparison of the corrosion resistance of various materials is provided, categorized as highly corrosion-resistant, not corrosion-resistant, or marginally corrosion-resistant.
Plating and Coating
Plated carbon steel chains offer better corrosion resistance than non-plated ones, with different plating types discussed for their relative costs and effectiveness.
Power Transmission Formulas
Formulas for calculating mechanical and electrical power, torque, radial force, velocity, and sprocket pitch diameters are included.
SKF Lubrication Systems
SKF offers ChainLube systems for lubricating chains, suitable for different chain pitches and speeds.
Maintenance and Optimization
SKF provides tools and products to enhance maintenance efficiency, such as shaft alignment tools and chain oils.
Legal and Trademark Information
The document concludes with legal disclaimers and trademark information, emphasizing the proprietary nature of the content and the trademarks involved.
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Catalog excerpts

SKF Transmission Chains-3

SKF PIV Chains (Self forming tooth chains). . . . . . . . . . . . . . . . 77 Chain selection procedure and design guidelines. . . . . . . . . . . 12 Power rating tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Basic Selection procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Chain chemical resistance comparison . . . . . . . . . . . . . . . . . . . 87 Useful formulae for power transmission. . . . . . . . . . . . . . . . . . 90 SKF American standard chains. . . . . . . . . . . . . . . . . . . . . . . . . . 35 SKF BS European standard chains....

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SKF Transmission Chains-4

Standards and compliance SKF chains are manufactured in state of the art facilities with tight quality controls. All products conform to ISO standards and other industrial standards like ANSI, BS, DIN and JIS. SKF Oil Field Chains are American Petroleum Institute (API) approved and each box c arries the API monogram. SKF automotive chains meets the ISO/TS16949 Quality Assurance System technical specification. This specification aligns American (QS-9000), German (VDA6.1), French (EAQF) and the Italian (AVSQ) automotive quality system standards within the global automotive industry. All SKF chains,...

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SKF Transmission Chains-5

Raw material The raw materials used to manufacture each component of the chain must meet very stringent specifications. As a result, there are very tight controls over all incoming materials. These controls range from carefully selecting the steel mills to regular material audits. Every shipment of raw material must include a laboratory report certifying the material composition of the steel. In addition, samples are thoroughly tested to confirm that the steel meets all specifications. After stringent inspections, the steel undergoes the pre-production process, which starts with annealing. Annealing...

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SKF Transmission Chains-6

The manufacturing process Outer and inner plate Raw material inspection and testing Cold rolling and machining Cold heading and cutting Deburr and check all critical dimensions Check all critical dimensions (e.g. diameter, length) Check all critical dimensions (e.g. height, outer- and inner diameter) Heat treatment Check hardness and tensile strength Check hardness (and case depth if applicable) Check surface hardness and case depth Check hardness (and case depth if applicable) Surface finishing Shot peening Inspect surface appearance and ball swaging Check all critical dimensions (e.g. diameter)...

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SKF Transmission Chains-7

Chain parts Inner plate Outer plate Roller Link plates (inner and outer plates) The shape of inner and outer plates on SKF chains have been adopted to a wider waist link plate design. This provides an increase in fatigue strength. By subjecting the raw material to a series of cold rolling processes and stringent thickness controls, the plates achieve uniform thicknesses which are critical to a smooth running chain. The plates endurance and strength is fully optimized via thru-hardening, shot peening and an aperture ball-burnishing process. Shot peening improves fatigue strength and crack resistance...

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SKF Transmission Chains-8

Pins Pins are made from alloy steel that has been case hardened in rotary furnaces. These furnaces provide an even heat for a consistent and uniform case depth, which helps to resist damage from shock loads and provide maximum wear resistance. Rotary furnaces used in the heat treatment process provide a uniform heat for a more consistent and uniform result Pins are precision ground to enhance wear resistance and increase chain service life Bushings Cold rolling provides a uniform wall thickness which is extremely important in achieving a precise and consistent pitch. Precision curling units offer...

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SKF Transmission Chains-9

SKF chains use solid rollers that are cold-drawn from bar stock to improve fatigue strength and resist the damaging effects of shock loads. All rollers go through a hardening process to improve wear resistance and increase service life. To reduce cracking, the rollers undergo shot peening which significantly improves fatigue strength. Parts manufacturing lines Assembly process The automated assembly process rejects parts that do not meet, fit or tolerance specifications, giving SKF chains a precisely spaced pitch and a near perfect fit. Every part and process is subject to tight quality controls...

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SKF Transmission Chains-10

Connecting links These links are used to connect two ends of a chain together. Both the spring clip and cotter pin type can be disassembled and replaced easily. The riveted type provides a very strong link, and has a similar fatigue strength as the other links in the chain. Connecting link (spring clip type) Table 1 Standard connecting links Chain number ANSI 25-1 Spring clip Spring clip Spring clip Spring clip Spring clip Spring clip Spring clip Connecting link riveted type is also available on request. Connecting link (cotter pin type) Connecting link (riveted type)

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SKF Transmission Chains-11

Offset links Offset links are used when an odd number of pitches are required in a chain. These links consist of two cranked plates which are press fitted onto a bush and roller. The wide end is placed over the last link in the chain and a connecting pin is installed and secured with a split pin. NOTE: It should be noted the use of the offset link de-rates the capacity of the standard transmission chain, particularly the use of the one pitch off-set link. Off-set links should avoided on higher speed applications, shockloaded drives, and only be used where set centres are required, and no other...

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SKF Transmission Chains-12

Chain selection procedure and design guidelines The following is a general guideline for the selection of roller transmission chains, whether DIN/BS or ANSI. Information required For correct selection, as much of the following information should be supplied • Power (kW or HP) or torque • Type of prime mover (e.g. electric motor, I.C. engine etc..) • Type of DriveN equipment – Hours of operation – Type of loading / environment / duty etc • Speeds (dR and dN) or one speed and the ratio • Centre distance (nominal) usually between 30 – 80 pitches Service factors Application service factor (Fa) •...

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All SKF Maintenance,Lubrication and Power Transmission catalogs and technical brochures

  1. TKBA 21

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  2. THHP 300

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  3. SKF 728619 E

    188  Pages

  4. SKF TMJL 100

    136  Pages

  5. SKF 729124

    136  Pages

Archived catalogs

  1. SKF Vibracon

    8  Pages

  2. SKF TWIM 15

    4  Pages

  3. SKF Gloves

    2  Pages

  4. SKF Couplings

    112  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.