VectoLub product brochure

VectoLub product brochure
1 / 30 PagesView full catalog

VectoLub product brochure

Product catalog summary
Overview of SKF VectoLub Minimal Quantity Lubrication System
The SKF VectoLub system is engineered to deliver minimal oil quantities (3 to 90 mm3/stroke) with viscosities between 10 to 400 mm2/s. It is suitable for metal deformation, conveyor belt lubrication, and cutting tool lubrication. The system is modular, customizable, and enhances health and safety by reducing mist and pollution.
Technology and Operation
The system employs a bifluid nozzle where oil and air are combined through a coaxial hose. The air turbulence in the nozzle breaks the oil into microdroplets (200 to 600 µm), forming a uniform oil film, optimizing lubrication efficiency and minimizing oil usage.
Product Ranges
  • VTEC Unit: Modular with up to eight outlets, allowing independent control and monitoring. It is adaptable for various applications and can be expanded or modified.
  • VE1B Unit: Compact with up to four outlets, offering a cost-effective solution with a single control setting for all micropumps.
Technical Comparison
Both VTEC and VE1B units support different nozzle types and feature quick connect fittings. The VTEC unit provides more customization options, including separate micropump air control and additional circuits.
Components and Features
  • Micropumps: Available in stainless steel and brass, with adjustable flow rates via thumbwheel or metering rings.
  • Solenoid Valves and Frequency Generators: Control air supply and micropump beat frequency, available for both VTEC and VE1B ranges.
  • Pressure Switches and Gauges: Monitor pneumatic pressure to ensure correct operation.
VTEC Unit Operation
The VTEC unit operates with pressurized air and oil, allowing independent adjustment of micropump flow rates and carrier air pressure, ensuring precise lubrication without mist formation.
Technical Data and Ordering Information
The VTEC unit supports various configurations with up to eight modules. Ordering involves selecting module bases, micropumps, and control modes, with specific voltage requirements for operation.
Overview of VTEC Units:
Detailed specifications and configurations for various VTEC units are provided, each designed for specific lubrication circuits and including multiple modules with distinct functionalities.
VTEC Unit Configurations:
  • Five-Module Unit: Includes a general air solenoid valve, pneumatic pressure control, and micropumps with adjustable flow rates. The unit voltage code depends on the solenoid valve's operating voltage.
  • Four-Module Unit: Designed for two lubrication circuits, each with independent micropump frequency control, featuring solenoid valves and micropumps with adjustable flow rates.
  • Single Circuit Unit: Operates with a pneumatic power supply and includes micropumps with adjustable flow rates, without electrical components.
  • Eight-Module Unit: Supports two independent lubrication circuits with solenoid valves and pneumatic frequency generators, including pressure monitoring and adjustable micropump flow rates.
Base Types:
  • Base A: Slave model with no additional functionality.
  • Base B: Includes a pneumatic frequency generator for micropump beat frequency adjustment.
  • Base C: Features an air solenoid valve controlled by a PLC.
  • Base D: Combines an air solenoid valve with a pneumatic frequency generator.
  • Base I: Master base with a general air solenoid valve, crucial for independent lubrication circuits.
  • Base J: Slave base controlled by a model I base.
VE1B Unit Description:
The VE1B unit is a compact lubrication system for 1 to 4 lubrication points, featuring independent micropump flow rate adjustments and an optional integrated reservoir. It operates with pressurized air and oil, with micropump beat frequency controlled by a pneumatic frequency generator or solenoid valve.
Technical Specifications:
  • Micropump flow rates range from 3 to 90 mm3/stroke, adjustable by rings or thumbwheel.
  • Operating temperature is between 10 to 50°C, with a maximum weight of 1.5 kg.
  • Air supply pressure ranges from 5 to 8 bar, with a minimum air supply of 400 Nl/min.
Accessories and Ordering Information:
  • Spraying units include various nozzle types and configurations for different jet forms.
  • Connection hoses are available in flexible and reinforced types, with specific ordering references.
  • Oil reservoirs come in various capacities and materials, with options for visual level checks and isolation valves.
Specifications:
1. Reservoirs: Models (MOD-030 to MOD-033) with capacities from 1 to 10 liters, made from polyamide, polyethylene, and aluminum. Operating temperature is -10 to +60°C. Models with 'NC' have contact level monitoring.
2. Protection Boxes: Designed for VTEC units, available in steel or stainless steel, with IP 55 protection and operating temperatures from 10 to 50°C. They accommodate 4 or 8 modules.
3. Attachment Rails: For mounting VTEC units, available in different sizes for 2 to 8 modules.
4. Solenoid Valve: Provides pneumatic supply, with a flow rate of 430 N.l/min and protection IP 65.
5. Lubricant: LUB-200 is a synthetic biodegradable oil suitable for various machining applications, with a flash point of 310°C and available in different packaging sizes.
Procedures:
1. Level Monitoring: All reservoirs have a minimum oil level check feature, with specifications for maximum voltage, cut-off power, and current.
2. Mounting: VTEC units can be mounted using attachment rails or magnetic bases, with specific references for each method.
Norms and Standards:
1. Protection: IP 65 for solenoid valves and IP 55 for protection boxes.
2. Biodegradability: LUB-200 is 98% biodegradable as per Method CEC L T 33A94.
Recommendations:
1. Use of Lubricant: LUB-200 is recommended for machining processes like sawing, drilling, and grinding due to its enhanced lubricating power and thermal shock resistance.
See more

Catalog excerpts

VectoLub product brochure-1

SKF VectoLub External minimal quantity lubrication systems

 Open the catalog to page 1
VectoLub product brochure-2

SKF VectoLub minimal quantity lubrication system The SKF minimal quantity lubrication (MQL) system offers a clean and inexpensive alternative solution for projecting oil in minimal quantities. It allows the projection of oil, with a viscosity of 10 to 400 mm2/s, in very small quantities, from 3 to 90 mm3/stroke. SKF VectoLub technology has already been proven for many years. It is based on a combination between very small doses of oil (3 to 90 mm3), powered by pneumatically actuated volumetric micropumps, and a flow of pressurised air called “carrier air”. The oil and the air are routed in parallel...

 Open the catalog to page 2
VectoLub product brochure-3

One system, two product ranges VTEC Unit Modular MQL unit that can have up to eight outlets • Modularity. Its modular construction allows the VTEC unit to be perfectly adapted to the application • Scaleability. It is possible at any time to add, or even change different modules • Versatility. A single VTEC unit can lubricate a variety of separate applications • Safety. Each outlet can be controlled and monitored independently VE1B Unit Compact MQL unit that can have up to four outlets • Savings. A less expensive alternative to the VTEC system • Size. Compact unit and small size for installing...

 Open the catalog to page 3
VectoLub product brochure-4

Description of VectoLub components General air solenoid valve (VTEC) • Air supply to unit control: – Control air for micropumps and – Carrier air • Controls the air for all slave modules (not equipped with general air solenoid valve) downstream • Solenoid valve only available for the VTEC range • It is fitted to a special base, index I (→ page 15) Control air solenoid valve (VTEC/VE1B) • Used alone: – Controls the micropump control air and thus the micropump beat frequency • Used with a pneumatic frequency generator: – Controls the micropump control air – The micropump beat frequency is managed...

 Open the catalog to page 4
VectoLub product brochure-5

Micropump, adjustment by thumbwheel The micropump is the main element of the SKF VectoLub system. It supplies oil to the lubrication points. To select the micropump, three criteria should be taken into account: • The flow rate • The setting mode • The material of the micropump The flow rate Two flow rates are available: • low flow rates: 3 to 30 mm3/stroke (adjustment by metering rings) or 10 to 30 mm3/stroke (adjustment by thumbwheel) • high flow rates: 30 to 90 mm3/stroke (adjustment by rings or thumbwheel) The flow rate is given in mm3 per stroke; the final flow rate, necessary for the application,...

 Open the catalog to page 5
VectoLub product brochure-6

VTEC Unit Description The VTEC unit is a modular unit. It is made up of one to eight different modules. Each module allows lubrication of a lubrication point using a micropump. The VTEC unit can jointly or independently control and monitor the lubrication of several lubrication points. The user can therefore manage different independent lubrication circuits with a single unit. The modular nature of the VTEC unit makes it possible to: • Lubricate 1 to 8 lubrication points with a single unit • Individually adjust the flow rate of a micropump corresponding to a lubrication point • Adjust the lubrication...

 Open the catalog to page 6
VectoLub product brochure-7

Operation When the VTEC unit is activated, it is supplied with pressurised air (5 to 8 bar maximum) and oil (0.1 to 0.5 bar). The oil circulates through the various bases and is conveyed to the pneumatically controlled volumetric micropumps. The beat frequency of each micropump (maximum 3 strokes/second) is adjusted independently, either by a pneumatic frequency generator or by a solenoid valve by means of a PLC. The flow rate of the micropump can be adjusted in two different ways, depending on the case: with metering rings or with an adjustment thumbwheel. The oil delivered by the micropump...

 Open the catalog to page 7
VectoLub product brochure-8

VTEC unit technical data General Number of modules Minimum air supply Air supply pressure 1 to 8 800 Nl/min (100 Nl/min per outlet) previously filtered dry air (5 μm) 5 to 8 bar Micropump flow rate Adjustment by rings (low flow rate) Adjustment by rings (high flow rate) Adjustment by thumbwheel (low flow rate) Adjustment by thumbwheel (high flow rate) Beat frequency Lubricant Effective viscosity (at temperature of use) Operating temperature Attachment rail General air solenoid valves (base I) Flow rate (at 6 bar) Power supply +428 +429 +924 Protection Type of installation plan Service life 950...

 Open the catalog to page 8
VectoLub product brochure-9

VTEC unit size air inlet, quick connect fitting for tube ext. Ø 8 mm oil inlet, quick connect fitting for tube ext. Ø 8 mm Operating manual For more information about the operation or the technical data of the VTEC unit you can consult the corresponding commissioning manual, reference 951-130-440.

 Open the catalog to page 9
VectoLub product brochure-10

Coding of a VTEC unit A VTEC unit is a modular unit that may comprise up to eight modules. The coding of a VTEC unit is carried out in three stages. You must indicate the electrical voltage required for the VTEC unit using the corresponding voltage code: • +924: 24 VDC • +428: 230 VAC, 50/60 Hz • +429: 115 VAC, 50/60 Hz 1/ Definition of the modules A lubrication module must be defined for each lubrication point. A module reference is made up of three letters, each corresponding to one of the module's components. To help you with your selection, you can refer to the table on the next page. • First...

 Open the catalog to page 10
VectoLub product brochure-11

Coding of the modules First character* base only base with frequency generator base with solenoid valve base with frequency generator + solenoid valve base with general air solenoid valve base only (controlled by base I) micropump with ring adjustment, stainless steel and brass, maximum flow rate 30 mm3/stroke micropump with thumbwheel adjustment, stainless steel and brass, maximum flow rate 30 mm3/stroke micropump with ring adjustment, stainless steel, maximum flow rate 30 mm3/stroke micropump with thumbwheel adjustment, stainless steel, maximum flow rate 30 mm3/stroke micropump with ring adjustment,...

 Open the catalog to page 11
VectoLub product brochure-12

Examples of VTEC units VTEC Unit • Unit for a single lubrication circuit with four lubrication points • The unit is put into operation by means of the general air solenoid valve • The operator controls the frequency of all micropumps with the pneumatic frequency generator • The operator can monitor the unit air pressure, as well as the carrier air pressure for each module • The flow rate of each micropump goes from 10 to 30 mm3/stroke, with continuous adjustment by thumbwheel • Coding: VTEC-IZM-BBM-ABM-ABM-ABM+_ _ _ • VTEC unit with five modules – 1st module: general air solenoid valve, pneumatic...

 Open the catalog to page 12

All SKF Lubrication Systems Germany GmbH catalogs and technical brochures

  1. 1154 flyer

    2  Pages

  2. LFC 5000

    4  Pages

  3. SSV-D

    2  Pages

  4. SL-V XL

    4  Pages

  5. HTL 429

    4  Pages

  6. Lincoln

    8  Pages

  7. AC FlowMaster

    12  Pages

  8. EOS

    2  Pages

  9. LFR Series

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.