SKF Maxilube Solution

SKF Maxilube Solution

SKF Maxilube Solution

Product catalog summary
Overview
The SKF Maxilube Solution is a dual-line automatic lubrication system designed for demanding industrial applications such as pulp and paper, mineral processing, cement plants, steel and heavy industries, and mining. It is a robust and reliable system that enhances productivity by reducing machine failures and wear through frequent and controlled relubrication.

Key Components
  • SKF Maxilube Pumping Centre: Integrates hydraulic and control units, equipped with a compressed air regulator kit, and can be controlled remotely.
  • MPB Pump: Air-driven, heavy-duty barrel pump available in various sizes, designed for automatic lubrication systems.
  • Metering Device SG/SGA: Modular design with independent hydraulic pistons, available in various sizes for different industrial needs.
  • Shut-off Valve CLV2: Separates lubrication channels and can be used for direct machine lubrication.

Technical Specifications
  • Operating Temperature: 0 to +50 °C (32 to 122 °F)
  • Protection Class: IP65
  • Operating Pressure: Max. 300 bar (4,350 psi)
  • Control Voltage: 24 V DC
  • Supply Voltage: 115/230 V AC, 50/60 Hz

System Monitoring and Control
  • Doser Monitor: Monitors piston movement in metering devices, with LED indicators for status.
  • Pressure Monitoring: Real-time pressure readings with BPSG2-PTA-MOD pressure transmitter assembly.
  • Remote Monitoring: Options include Modbus connection, mobile apps, and SMS technology for remote operation and monitoring.
  • Control Centers: ST-1240 and ST-2240 models support multiple channels and advanced alarm functions.

Accessories
  • Tubing: Essential for system reliability, requiring correct dimensioning and material selection.
  • Spray Nozzle: Compressed-air assisted for applying lubricant to specific components.

Conclusion
The SKF Maxilube Solution offers a comprehensive and efficient lubrication system that enhances machine uptime, reduces maintenance costs, and improves workplace safety. It is supported by a wide range of components and accessories, ensuring adaptability to various industrial applications.
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Catalog excerpts

SKF Maxilube Solution-1

SKF Maxilube Solution A SKF dual-line automatic lubrication system Applications • Pulp and paper • Mineral processing • Cement plants • Steel and heavy industries • Mining MARKETPROVEN, ROBUST AND RELIABLE

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SKF Maxilube Solution-2

SKF Maxilube Solution for Trouble-free Production SKF Maxilube pumping centre Shut-off valve CLV2 Metering device SG/SGA Tubing Pressure monitoring device BPSG2-PTA-MOD Increased productivity/machine uptime Frequent and controlled relubrication of process equipment has been shown to reduce machine failures and to prevent excessive wear by reducing heat and friction. By maintaining the proper lubrication service, the expected service life of equipment can be extended while energy consumption and use of the lubricant is reduced as well. Automatic lubrication systems eliminate the need for manual...

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SKF Maxilube Solution-3

SKF Maxilube Solution - Lubricant Delivery SKF Maxilube change-over valve The SKF Maxilube pumping centre combines the previously separate components of hydraulic and control units. The hydraulic unit includes the solenoid and control valve groups and the pressure gauges for the main headers. The pumping centre is equipped with a compressed air regulator kit. Maxilube is usually delivered with integrated IF-105 control display but it can be also controlled with external control centers. For remote monitoring wireless and wired solutions are available including connections to customer process...

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SKF Maxilube Solution-4

SKF Maxilube Solution - Lubricant Metering Metering device SG/SGA SGA and SG metering devices feature a modular design with separate base plate that makes system modification simple. Each doser has an independent hydraulic piston for redundancy and can deliver lubricant for one or two lubrication point. Available in six basic sizes, the SGA and SG metering devices meet industrial needs ranging from small joints to large roller bearings. Made of zinc-coated carbon steel or stainless steel, these metering devices are installed on alumnium or stainless steel BPSG base plates. Standard base plates...

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SKF Maxilube Solution-5

SKF Maxilube Solution - System Monitoring Pressure monitoring BPSG2-PTA-MOD End of the line pressure control unit shall be installed between the base plate and SGA metering device. Usually this unit shall be BPSG2-PTA-MOD pressure transmitter assembly, enabling real time pressure readings of both main headers. It is an excellent tool for operator monitoring system or maintenance during trouble shooting. Optionally further pressure switch assemblies are available on request. Shut-off valve CLV 2 In the grease lubrication system, the lubrication channels controlled by one pumping centre are separated...

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SKF Maxilube Solution-6

SKF Maxilube Solution - System Remote Monitoring Depending on selected control center we can offer multiple ways to monitor and operate lubrication system remotely. Most common is the Modbus connection over ethernet to customer control room or to maintenance office PC. If wired network is not available wireless routers can be used normal way to create connection needed. Remote monitoring with mobile device is a handy tool for field maintenance while inspecting and troubleshooting systems. These mobile interface can be done either with an App or with traditional and robust SMS technology. Web...

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SKF Maxilube Solution-7

SKF Maxilube Solution - Control Panel Control and monitoring The SKF control center family ST-1240 and ST-2240 are multi-channel controls that can handle channels separated by shut-off valves or channels with individual pumping center. Each channel will have independent lubrication parameters and interlocking allowing on demand lubrication per desired area. End of the line pressure switches, transmitters or piston detectors are supported for reliable monitoring. Besides traditional lubricant low level alarm switch also advanced ultrasonic sensor is supported. These lubrication controls are operated...

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SKF Maxilube Solution-8

SKF Maxilube Solution - Accessories Spray nozzle The compressed-air assisted spray nozzle, designed for applying the lubricant onto the lubricated object, such as trunnions, bull gears, chains, etc. Tubing is an essential part of the lubrication system. The system’s reliability and durability depend on correct dimensioning and selection of tubing material. skf.com/lubrication ® SKF and Lincoln are registered trademarks of the SKF Group. © SKF Group 2021 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless prior written permission...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.