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Progressive automatic lubrication systems
Progressive automatic lubrication systems
This document is a comprehensive product catalogue for SKF's progressive automatic lubrication systems, detailing components such as the HTL 201 pump, SSVC metering device, and E-VALV-S/L. It serves as a guide for various industrial applications.
The catalogue provides access to a CAD product data library, enabling users to download 3D CAD data, technical drawings, and data sheets for SKF lubrication system components, facilitating their integration into design processes.
The document outlines suitable lubricants for SKF systems, including oils classified by ISO VG viscosity classes and greases by NLGI grades. Compatibility checks are recommended before use.
SKF's progressive lubrication systems, such as SKF ProFlex and Lincoln Quicklub, are designed for small to medium-sized machines with dispersed lubrication points, capable of handling pressures up to 550 bar and servicing up to 150 points.
The systems are suitable for construction machinery, on-road trucks, buses, agricultural machines, and more, designed to operate in harsh conditions.
The catalogue details specifications for various electrically and air-operated pump units, including function, lubricant compatibility, metering quantity, reservoir capacity, and maximum operating pressure.
Details on metering devices, their specifications, and compatibility with different lubrication systems are provided.
Information on control units and monitoring devices, their functionality, and integration into lubrication systems is included.
This catalogue is a comprehensive guide for selecting and integrating SKF lubrication systems into various industrial applications, ensuring efficient and reliable operation.
- Pump Elements: Designed for NLGI 2 lubrication greases at 20°C and 100 bar pressure.
- Pressure Relief Valves: Models with relief pressures from 200 to 350 bar.
- Connection Sockets and Cables: Available in different lengths and protection classes.
- Push-Button Illuminated: Available in different colors and voltages.
- P 223 / P 233: Electrically operated piston pumps with integrated control PCB, suitable for mobile and stationary applications.
- KFG Pump: Electrically operated, suitable for various applications including wind turbines.
- Reservoir Conversion Sets: Options to convert reservoir sizes.
- Return-Line Connectors: Available in straight and 90° configurations.
- Quick Filling Connectors: Various fittings and protective caps for maintenance.
The pump systems include housing with pump elements, reservoir with fill-level monitoring, internal control units, and various attachments, suitable for stationary use or with grease follower plate technology.
- Durable and reliable components for extreme conditions.
- Versatile usage with single-line and progressive systems.
- Fill-level and lubrication system monitoring with optional pin code protection.
- Operating temperature ranges from -25 to +75 °C.
- Operating pressure up to 300 bar.
- Lubricant compatibility up to NLGI 2.
The KFA series pumps feature an integrated control system with non-volatile memory, PIN-code protection, and external pushbutton connections.
Various accessories such as pressure relief valves, filler coupling kits, and cable kits enhance the functionality and adaptability of the pump units.
This document serves as a comprehensive guide for selecting and configuring lubrication pump systems, providing essential information for ensuring optimal performance in various industrial and vehicular applications.
The document provides detailed technical specifications and descriptions of various Quicklub lubrication systems, designed for efficient grease distribution in various industrial and vehicular applications.
A compact lubrication system capable of supplying grease to up to 18 points, featuring integrated monitoring and control functions.
The QLS 301 operates with an electrically operated piston pump, suitable for temperatures between -25 to +70 °C.
This system includes a stirring paddle to prevent grease separation and can supply up to 18 lubrication points.
This variant allows for adjustable output amounts via metering screws and supports up to 16 lubrication points.
Specifically designed for truck trailers and semi-trailers, this system uses a back-mounted SSV metering device.
These lubrication systems are applicable in various sectors, including machine tools, automotive, food processing, renewable energies, farm machinery, and construction.
The Quicklub systems offer versatile and efficient lubrication solutions with integrated monitoring and control features.
Designed with various metering devices and operates on 12 V or 24 V DC.
An economical, electrically operated lubrication pump suitable for tight spaces and food processing applications.
Part of the SKF eLube generation, designed for small progressive lubrication systems.
A versatile, robust pump capable of driving up to three pump elements and supplying up to 100 lubrication points.
- Various pump elements with different output capacities and materials.
- Pressure relief valves and quick filling connectors for efficient operation and maintenance.
The document provides detailed technical specifications and descriptions for various pump units and accessories, including the P 603 M, P 623 M, P 653 M, ZPU 01/02, and EDL1 models.
- Operating Pressure: 350 bar
- Lubricant: Grease up to NLGI 2
- Reservoir Capacities: Ranges from 4 to 100 liters
- Designed for: Progressive automatic lubrication systems
- Operating Pressure: 320 bar
- Operating Pressure: 350 bar
- Reservoir Capacities: Up to 100 liters
- Function: High-pressure, high-volume pumps for dual-line or progressive systems
- Function: Electrical pressure booster for sectional lubrication systems
The document includes detailed technical data, product design options, and ordering information for each pump unit.
The document provides detailed technical specifications and applications for various SKF lubrication pump units, including EDL1, E-PUMP, PPU-5/PPU-35, 87214, 87200/87216, and PP/PPG models.
- Features: Virtually maintenance-free, user-friendly, flexible inlet/outlet positions.
- Features: Electrically operated, compact, internal pressure control.
- Features: Air-operated piston pumps, adjustable output.
- Features: Air-operated, single-acting, removable without disturbing piping.
- Features: Modular design, no dismantling of piping.
- Features: Air-operated single-stroke pumps, spring-loaded follower plate.
Further technical details, drawings, accessories, and spare parts are available on the SKF website.
This document provides technical specifications and details for various pump units, including models such as PP/PPG, PFP-23-2/PFP-23-22, MPB, 87202, PHU-5/PHU-35, and HTL 201.
- Specifications: Operating pressures of 300 bar and 250 bar.
- Specifications: Air-operated with an operating pressure of up to 190 bar.
- Specifications: Maximum operating pressure of 300 bar.
- Specifications: Hydraulically operated with an operating pressure of 20-138 bar.
- Specifications: Hydraulically operated with an operating pressure of 160 bar.
- Specifications: Hydraulically operated with an operating pressure range of 120–270 bar.
The document provides comprehensive technical data and ordering information for each pump unit.
This document provides detailed technical specifications and descriptions of various pump units and metering devices used in lubrication systems.
- MCLP Pump Unit: Designed for high-pressure oil supply.
- Block Metering Devices: Include SSVM, SSVD, and others.
The document provides comprehensive technical details for selecting and utilizing the appropriate pump units and metering devices in lubrication systems.
The document provides detailed technical specifications and ordering information for various metering devices used in lubrication systems.
- Features: Compact size, internal combining of outlets.
- Features: Ten different metering screw sizes.
- Features: Larger tube diameters for heavy industry.
- Features: Compact design, mechanical interlock.
- Features: Robust, cost-efficient.
The document includes detailed order numbers for various components and accessories.
The document provides detailed technical specifications and descriptions of various metering devices and control units used in lubrication systems.
Connects alternate outlet ports to combine the volume of two metering segments through a single outlet.
Available in single and twin outlet configurations.
Modular devices consisting of a baseplate and metering sections.
Similar to the MC2-HP, used in metal cutting and forming machines.
Made from polyurethane, used in applications like wind turbines and cranes.
Several control units are listed, each with specific functions and applications.
The document provides technical specifications for each device.
The document provides detailed descriptions and specifications for various control units used in lubrication systems.
A versatile control and monitoring device for single-line and progressive lubrication systems.
Designed for electronic management of lubrication systems.
A modular control and monitoring device with an LCD display.
Used for interval operation in multi-line systems.
A universal control device for vehicles.
Used in multi-line and progressive lubrication systems.
Designed for vehicle lubrication systems.
Each control unit is designed to meet specific lubrication needs across various industries.
The document provides detailed information on various lubrication control systems and monitoring devices.
Designed for durability and compactness, suitable for installation in vehicle cabs.
Supports single-line and progressive systems.
Suitable for dual-line, single-line, and progressive systems.
Details various monitoring devices, including universal and bipolar piston detectors.
Each product section includes detailed technical data.
The products are applicable across various industries.
The document provides detailed information on various monitoring devices and sensors used in industrial applications.
Stable in the presence of electromagnetic interference.
Used in SKF lubrication systems to monitor pulse inputs from sensors.
Designed to monitor oil and grease flow rates.
Describes two types of pressure sensors: analogue/digital and electronic pressure switches.
Monitors high-pressure lubrication hoses for line breakage.
Each section provides detailed technical specifications.
Catalog excerpts
Progressive automatic lubrication systems Product catalogue 2023 INCL. HTL 201 P UMP, SSVC METERING DEVICE AND E-VALV-S/L
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Overview of metering devices Lubricants suitable for lubrication systems Electronic part library System description Overview of pumps and pump units CLP Basic / CLP Basic Plus Universal piston detector Bipolar piston detector Inductive piston detector Overview of control units Overview of monitoring devices
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Pumps and pump units Metering devices Control units Monitoring devices
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Electronic part library Find your parts online 3D CAD data, technical drawings and data sheets of SKF automatic lubrication system components are now available in native format in the online parts library In addition to enjoying easy CAD downloads, you can configure more complex lubrication system products and integrate them into your design process – completely free of charge Integrate CAD data seamlessly into your layout plans without any delay
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Lubricants suitable for lubrication systems Fluid grease NLGI grades Oil and fluid grease The viscosity is an expression of a fluid’s internal friction Oils are classified in ISO VG viscosity classes from 2 to 3 200 NLGI grade 000, 00 and 0 greases are called fluid greases Different types of oils are available, including mineral oils, organic oils and synthetic oils A compatibility check is recommended prior to using any oil with SKF lubrication systems Grease Greases are consistent lubricants (NLGI grade 1–6) They are soft to hard, triple-component mixtures of a base oil as the lubricating fluid,...
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Progressive lubrication systems System video System description SKF progressive systems, SKF ProFlex and Lincoln Quicklub, can be used on small- to medium sized machines with dispersed lubrication points that require varying lubrication quantities Progressive systems consist of a pump connected to at least one primary metering device If needed, second level metering devices can be connected to the outlets of the primary metering device to increase the number of lubricated points, depending on operating pressure of the pump The outlets of the primary and second level metering devices are connected...
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Introduction Applications The systems are suitable for a variety of applications including: construction machines (concrete pumps, mortar pumps, loaders, excavators, trenchers); on-road trucks (snow removal, waste press); buses; agricultural machines (harvesters, balers, manure spreaders, sugar cane loaders); wood reclaimers; and material handling (reach stackers, crane carts) In addition, progressive lubrication systems are suitable for use in asphalt mixing plants, wind turbine generators and food and beverage facilities (fillers, washing machines), reciprocating compressors in the Oil and...
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Pumps and pump units
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Electrically operated pump units Product Function priciple Metering quantity per pump element Piston pump unit Piston pump unit Piston pump unit Piston pump unit Piston pump unit Piston pump unit with metering device Piston pump unit with metering device QLS 401 SSV Piston pump unit with metering device QLS 401 SSVDV Piston pump unit with metering device QLS 421 SSV Piston pump unit with metering device Piston pump unit CLP Basic/Plus Piston pump unit Piston pump unit Piston pump unit Piston pump unit Piston pump unit Pressure booster pump Barrel pump unit Air operated pump units Product Function...
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Pumps and pump units
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Hydraulically operated pumps and pump units Product Function priciple Metering quantity Piston pump (unit) Piston pump unit Piston pump unit Piston pump unit Pump incl reservoir/barrel available on request Free shaft-end pump 1) Product Function priciple Pump head Metering quantity Operating pressure Piston pump Manually operated pumps and pumps units Product Function priciple Metering quantity Piston pump unit Piston pump unit Piston pump unit Piston pump unit Piston pump unit Piston pump unit
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Pumps and pump units Pump unit Product description Technical data The P 205 high-pressure, multi-line pump can supply lubricant directly to lubrication points or can be used as a centralized lubrication pump in large-sized progressive systems It can drive up to five elements, which are available in varying sizes for optimum adjustability The pump’s drive and eccentric shaft design, high-efficiency worm gear, minimal number of parts and multi-range motor provide several advantages P 205 pumps are available with a three-phase flange mount and multi-range motor or with a free shaft end for use with...
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Product series Drive M = AC flange gear motor F = free shaft end Gear ratio 280 =280:1 700 =700:1 070 = 70:1 Reservoir 4 8 5 10 30 = plastic, 4 l, 1.05 gal = plastic, 8 l, 2.11 gal = steel plate, 5 l, 1.32 gal = steel plate, 10 l, 2.64 gal = steel plate, 30 l, 7.93 gal Reservoir design N = without level control XY = for grease and oil XL = for grease with low level control) BU = with level control (ultrasonic sensor for two switching points, low- and high-level) Pump elements; define max 5 elements (f i 4 elements K6 = 4K6, ) K5 = piston ∅ 5 mm, output per stroke: 0,11 cm3, 0.0067 in3 K6 = piston...
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Pumps and pump units Pump unit Technical data The P 203 lubrication pump is versatile, compact and economical and can supply up to 150 lubrication points, depending on the line length It consists of a housing with integrated motor, reservoir with stirring paddle, pump element with pressure-relief valve, filling nipple and electrical connection parts This powerful pump can drive up to three pump elements and can be equipped with a low-level control (with or without control board) Function principle Operating temperature V DC: V AC: Operating pressure Lubricant Outlets Metering quantity Features...
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P 203 Order information Order number 1) Designation Lubri- Fill cant level warning Pre- Delivery filled rate 2) grease grease grease grease grease grease grease grease grease grease grease grease grease grease grease grease grease P203 for rotating applications (reservoir incl grease follower plate) 644-40975-7 644-41068-9 644-41046-5 grease grease grease grease grease grease grease grease grease grease grease grease grease grease Selection based on typical and available P203 designs Further customized versions are avilable on request Pumps are filled with following standard SKF Lincoln NLGI...
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