
Introduction to SKF LubriLean: SKF LubriLean offers minimal quantity lubrication (MQL) systems that enhance both ecological and economic efficiency in manufacturing processes. The systems, including SKF LubriLean DigitalSuper and VarioSuper, facilitate easy and environmentally-friendly factory design by eliminating the need for traditional coolants.
Cost-Effectiveness: The use of MQL systems negates the need for coolants and their recycling, reducing operational costs significantly.
Factory Design: MQL systems allow for manufacturing at ground floor level, eliminating the need for basements, thus simplifying factory architecture.
Environmental Benefits: MQL systems prevent coolant from entering the environment and significantly reduce energy usage and CO2 emissions by up to 92% compared to wet machining. Additionally, they reduce ambient air contamination for machine operators by up to 56%.
Comparison with Conventional Systems: The document compares traditional wet machining with MQL using a case study of machining a PSG3 base plate at the Berlin plant. MQL shows a 55.6% reduction in emissions, a 92.35% reduction in CO2 discharge, and a similar reduction in energy consumption per workpiece.
Technical Specifications: The document provides detailed technical data comparing wet machining and MQL, including emissions, CO2 discharge, energy consumption, and specific machining parameters such as flow rates and input power requirements.
SKF's Expertise: SKF leverages over 100 years of expertise in bearings, seals, lubrication systems, mechatronics, and services to provide innovative solutions across industries. Their global presence ensures consistent quality and product availability worldwide.
Contact Information: SKF Lubrication Systems Germany GmbH is located in Berlin, Germany, with contact details provided for further inquiries.
SKF LubriLean Minimal quantity lubrication improves ecological and economic efficiency SKF LubriLean DigitalSuper
Open the catalog to page 1Easy and environmentally-friendly factory design Consistent use of SKF LubriLean minimal quantity lubrication (MQL) on equipment of production lines instead of coolants makes easy, efficient and environmentally-friendly factory design possible. From the beginning. Cost-effective • No need for coolants • No need for coolant recycling Easy architecture • Manufacturing at groundfloor level (no basement necessary) Environmentally-friendly • Avoids coolant entering the environment Resource-saving • Up to 92% reduction in energy usage and CO2 emissions compared to wet machining • Up to 56% less contamination...
Open the catalog to page 2Comparing wet machining and minimal quantity lubrication (MQL) Example: Machining a PSG3 base plate in production, Berlin plant Machine operator Measuring point Operator Control panel Exhaust airstream Thread mill. both sides G1/4 Continued drilling D=6,8, core M8 Tool change Tool change Bore on both sides D=15,0 Tool change Tool change Tool change Tool change Energy consumption Connec. bore both sides D=5,0 Tool change Tool change Tool change Tool change Tool change Tool change Tool change Tool change Tool change Flow rate required for tool [l/min] Delivery rate of pump in permanent mode [l/min]...
Open the catalog to page 3The Power of Knowledge Engineering Seals Lubrication systems Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers...
Open the catalog to page 48 Pages
4 Pages
8 Pages
4 Pages
24 Pages
8 Pages
16 Pages
2 Pages
4 Pages
4 Pages
4 Pages
4 Pages
2 Pages
8 Pages
4 Pages
8 Pages
8 Pages
18 Pages
4 Pages
8 Pages
8 Pages
36 Pages
20 Pages
20 Pages
12 Pages
8 Pages
8 Pages
6 Pages
12 Pages
4 Pages
2 Pages
4 Pages
4 Pages
15 Pages
2 Pages
2 Pages
12 Pages
30 Pages
12 Pages
2 Pages
16 Pages
8 Pages
2 Pages
2 Pages
24 Pages
28 Pages
8 Pages
4 Pages
4 Pages
4 Pages
2 Pages
12 Pages
4 Pages
2 Pages
12 Pages
4 Pages
8 Pages
12 Pages
2 Pages
4 Pages
6 Pages
16 Pages