FlowMaster reservoir level sensor and overflow prevention system

Product catalog summary

Overview: The FlowMaster reservoir level sensor and overflow prevention system by Lincoln is an innovative design that automatically shuts off the grease fill supply to prevent overfilling. This system is unique in the industry due to its non-pressurized technology, which exempts it from certain governmental regulations.

Specifications: The system includes a level sensor that detects the position of the follower in the reservoir, sending signals to a level gauge at the fill station. It can be integrated into on-board systems and is compatible with all FlowMaster pump and bucket combinations with a follower.

Key Features:

Automatic shut-off valve prevents dangerous and costly overfills.
Reduces maintenance time, allowing personnel to focus on other tasks.
Non-pressurized system avoids the need for compliance with pressurized-vessel regulations.
Retrofitable to existing systems.

Components: The system includes a Deutsch connector, special follower plate, floating magnet, control box with grease-level gauge, alarm light, and a momentary switch for the shut-off valve. It also features a high-pressure shut-off valve and a pressure relief button for safe uncoupling.

Model Descriptions: Various models are available, including controllers, high-pressure shut-off valves, sensors for different follower sizes, and sensor-ready lids. Each component is designed to work with specific follower and reservoir configurations.

Installation and Usage: The system is designed for easy installation and use, with components like the control box and valve enclosure mounted at ground level for easy access. It is crucial to ensure that the fill coupling can handle high pressure.

Warnings and Recommendations: Users must ensure that the system is used only for its intended purpose and follow all provided instructions. Not all lubricants are suitable for centralized lubrication systems, and hazardous materials require special approval from SKF.

Conclusion: The FlowMaster system offers a reliable solution for preventing grease overflow, enhancing safety, and reducing maintenance costs. Its compatibility with existing systems and non-pressurized design make it a valuable addition to industrial lubrication setups.

Catalog excerpts

FlowMaster reservoir level sensor and overflow prevention system

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FlowMaster reservoir level sensor and overflow prevention system Deutsch connector links the sensor to the controller “Floating” magnet detects grease level Level sensor Lincoln’s new design automatically shuts off grease fill supply to the reservoir Lincoln’s advanced grease level gauge design with automatic overflow shut-off option is unlike any other system in the industry. • The system senses the position of the follower in the reservoir (i.e., grease level) and sends the signal to a level gauge which can be mounted at the fill station. • Grease level can be determined at all times. • The...

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FlowMaster reservoir level sensor and overflow prevention system-3

Control box with grease-level gauge (24 V DC), alarm light and momentary switch for shut-off valve. 7 350 psi (507 bar) shut-off valve is designed to prevent overflow during reservoir filling. Special FlowMaster reservoir lid to accept sensor 10 000 psi (689,5 bar) high-pressure gauge before shut-off valve Follower magnet bracket kit Cable assembly between sensor and controller Schematic of pump and shut-off enclosure mounted on haul truck 60 lb. (27 kg) pump and reservoir mounted on the upper deck of the truck warning Make sure fill coupling is capable of handling high pressure. Enclosure for...

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FlowMaster reservoir level sensor and overflow prevention system-4

The Power of Knowledge Engineering Seals Lubrication systems Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry worldwide. These five competence areas include bearings and units, seals, lubrication systems, mechatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and asset management systems. A global presence provides SKF customers...

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