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SincroBloc

SincroBloc

SincroBloc

Product catalog summary
Overview
SINCRO BLOC is an integrated system for blowing, filling, and capping bottles, designed to optimize space and efficiency. It is available in two versions: SINCRO BLOC R for high-speed operations and SINCRO BLOC L for medium-speed operations, catering to a wide range of products including beverages and dairy.

Specifications
The system synchronizes stretch-blowing and filling units electronically, eliminating the need for air conveyors and reducing the risk of bottle jams. SINCRO BLOC R can handle up to 65,000 bottles per hour, while SINCRO BLOC L can manage up to 16,000 bottles per hour and containers up to 20L.

Competitive Advantages
- Cost Reduction: Fewer operators, reduced energy and water consumption, and elimination of air conveyor maintenance.
- Efficiency: High system efficiency due to electronic coupling and special transfer systems.
- Flexibility: Capable of handling various bottle shapes and sizes with quick changeover times.
- Hygiene: High hygiene levels maintained through preform treatment and over-pressured environments.

Blow Moulding Machines
- Linear Blow Moulding: SFL range offers high productivity with low energy consumption, suitable for recycled materials.
- Rotary Blow Moulding: XTRA machine provides high output and energy savings, with features like quick mold changeover and user-friendly interface.

Transfer Module
The transfer module ensures bottle hygiene with stainless steel construction and HEPA filters. It allows for quick changeovers and includes options like bottle base cooling for carbonated products.

Filling Solutions
The system supports various fillers depending on the product type, with options for isobaric, gravity, and hot fillers. It includes features for maintaining hygiene, such as overpressure sterile air cabins and contamination control.

Cap Handling Solutions
Cap management is optimized with solutions like single or twin hoppers and flat buffers to prevent blockages. Cap cleaning treatments include dedusting, UV lamps, and washing tunnels.

Conclusion
SINCRO BLOC offers a compact, efficient, and flexible solution for bottle production, with significant cost savings and high hygiene standards, making it suitable for a wide range of applications.
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Catalog excerpts

SincroBloc-1

INTEGRATED BLOWING / FILLING / CAPPING SYSTEM

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SincroBloc-2

COMPACT SOLUTIONS, UNLIMITED PERFORMANCE SINCRO BLOC is a compact integrated blowing/filling/capping system. A complete and versatile range to meet the most varied requirements in terms of both productivity and products to process, available in two versions. In both solutions, stretch-blowing and filling units are electronically synchronized and connected together with a bottle transfer unit, the ideal solution for operations where reduced square footage is the primary requirement. SINCRO BLOC R for high-speed rotary blowing/filling/capping, which guarantees high-quality standard and output up...

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SINCRO BLOC COMPETITIVE ADVANTAGES SINCRO BLOC range combines the highest output with the maximum container quality keeping reduced footprint, simplicity and hygiene. A single system that holds the state-of-the-art technology available today on the market in terms of preform treatment, blowing, bottle movement, filling, capping and automation. Costs reduction COST REDUCTION COST EFFECTIVE Hygiene A preform treatment system, the short connection between blowing and filling, the over-pressured environment are guarantee of high hygiene level. • Reduced operators number. • Reduced consumption. •...

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SincroBloc-4

ROTARY BLOW MOULDING MACHINE XTRA is the rotary blow molding machine for PET containers designed by SIPA to achieve top performance levels with the highest energy saving at the best possible speed in the market. SINCRO BLOC L brings together all the advantages of a sincro connection with the versatility of the SFL linear blower range. A concentrate of technology, but most important of benefits: the highest bhc output in the industry, the widest active process angle, energy saving across the board, extreme user-friendliness, plus a totally open system. This perfect combination of performance,...

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SincroBloc-5

TRANSFER SINCRO BLOC R FULLY COVERED CONNECTION, TOTAL CLEANLINESS. In SINCRO BLOC, the blow moulder and filler are electronically synchronized and physically connected by a transfer module. The latter is composed of transfer starwheels with grippers which transport the bottles by the neck to the filling monobloc. In order to keep bottle hygiene, the transfer module is equipped with a stainless steel fully draining basement and surrounded by guards and, fitted with an overpressure system with HEPA fiters, the separation between the dry zone air (blow moulder) and wet zone air (filler) is assured....

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SincroBloc-6

FILLING SCFLEXIBILITY, QUICK CHANGEOVER, MAXIMUM HYGIENE SINCRO BLOC is extremely versatile in this process phase: the choice of filler, in fact, simply depends on the type of product to be filled. The complete range of fillers can be matched with the rotary blow moulder: isobaric fillers, gravity fillers and hot fillers, both mechanical level and electronic volumetric versions, including the weight filling solution. Also, all fillers can be equipped with an innovative quick-change system to handle bottles with different neck diameters.

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SincroBloc-7

ADDED VALUES • Modular solutions, with the possibility to fill several products in the same filling line. • Innovative and quick-change-over system. • Perfectly fitting with electronic volumetric fillers. • Best in class hygiene standards allow to handle sensitive products. • Xfill configuration for Flextronic range: the carbonating or mixing unit tank will be used as a buffer tank for the filler. MAXIMUM HYGIENEFILLING ENVIRONMENT UNDER CONTROLTo guarantee the maximum hygiene of bottles after blowing, several solutions can be integrated in order to keep under control the filling environment:•...

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SincroBloc-8

ADDED VALUES • Modular backup and buffering solutions to guarantee an extremely high reliability of the system, reducing downtimes and waste of material. • Full range of cap cleaning solutions. • Some cap feeding solutions can be fitted with a cap quality check device, which selects the caps according to different parameters. It is a gravitational cap feeding and buffer system designed to guarantee the highest efficiency of the SINCRO BLOC versions, according to the most advanced state-of-the-art, being also a cap buffer able to feed the capper without interruption. The caps arrive already oriented...

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sipa.it SIPA S.p.A. - Via Caduti del Lavoro, 3 31029 Vittorio Veneto (TV) Italy Tel. +39 0438 911511 - Fax +39 0438 912273 [email protected]

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.