Process

Process

Process

Product catalog summary
Introduction
The document discusses SIPA's advanced product preparation systems for bottling lines, focusing on continuous carbonation and blending solutions. These systems are designed to meet the diverse demands of the beverage industry, ensuring high-quality and stable non-alcoholic drinks.

Product Preparation Systems
SIPA offers three main systems: Acquamix, Drinkmix, and Massblend. Each system is compact and integrates degassing, mixing, and carbonation processes efficiently.
  • Acquamix: Specializes in sparkling water production with a carbonation range of 1.5 - 4.5 V/V and CO2 control accuracy of ± 0.05 V/V.
  • Drinkmix: Suitable for both carbonated and non-carbonated beverages, offering a mixing ratio from 1:4 to 1:10 and Brix control accuracy of ± 0.1 °Bx.
  • Massblend: Similar to Drinkmix but with enhanced Brix control accuracy of ± 0.03 °Bx and a process capability index (Cpk) of > 1.33.

Common Features
All systems share features such as high product quality, adjustable outflow, ergonomic design, vacuum-assisted degassing, and hygienic construction. They are designed for easy installation and maintenance, with components that allow quick changes and efficient space usage.

Technical Specifications
The systems support production capacities from 12 to 66 m3/h, with carbonation ranges of 1.5 to 4.5 V/V. They ensure minimal oxygen levels in the final product and offer flexible outflow rangeability from 25% to 100%.

Operational Principles
The systems utilize a two-stage degassing principle, precise syrup dosing, and advanced carbonation techniques to maintain product quality. They feature user-friendly electronic designs with touch-screen interfaces for easy operation and monitoring.

Contact Information
The document provides contact details for SIPA's global offices, including locations in Italy, Russia, Ukraine, Romania, Turkey, North America, Brazil, Mexico, Colombia, Japan, China, Thailand, and India.
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Catalog excerpts

Process-1

e x pert i z e P A L L E T T O P E L L E T F R O M 3 6 0 ° PRODUCT PREPARATION UNITS Continuous carbonation and blending solutions

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Process-2

Optimization of the starting phase and automatic product change, reducing the product loss (only for mixers): very short “bottle to bottle” interval! Product preparation range introduction An extremely important part of managing a bottling line and obtaining a high quality finished product is the product preparation phase. In recent years, the bottling world has experienced an explosion in the range of products aimed at satisfying consumers’ increasingly diverse and demanding requests. SIPA has designed a range of product preparation systems with higher performance and flexibility in order to...

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Process-3

ACQUAMIX Continuos degassing and carbonation unit Acquamix is a compact degassing and carbonating module for the automatic production of sparkling water. The system is based on the two stage degassing principle, combined with the latest technologies in the carbonation field. Application: Production of sparkling water & flavoured water (by dosing a flavour component). Final product performance: - Carbonation range: 1.5 - 4.5 V/V. - CO2 control accuracy: ± 0.05 V/V or better in any condition. - Residual oxygen in the final beverage: < 0.2 ppm. - Outflow rangeability: 1:3. Additional equipment:...

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Process-4

DRINKMIX Continuos beverage blending and carbonation unit Drinkmix is a compact and continuous mixing unit for the automatic production of carbonated and non-carbonated beverages. The system is based on the two stage degassing principle, combined with the latest technologies in the mixing and carbonation field. A multi-stage beverage homogenisation system guarantees high quality standards of the final product. Free-foam filling is guaranteed by the excellent levels of water de-aeration and the defined syrup beverage control. Syrup is dosed in the water pipe train by a high-precision magnetic...

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Process-5

MASSBLEND Continuos beverage blending and carbonation unit Massblend is a two-component compact and continuous mixing unit for the automatic production of carbonated and non-carbonated beverages. The system is based on the two-stage degassing principle combined with the latest technologies in the mixing and carbonation field. A multi-stage beverage homogenisation system guarantees high quality standards of the final product. Free-foam filling is guaranteed by the excellent levels of water de-aeration and the defined syrup beverage control. Syrup is dosed in the water pipe train by a high-precision...

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Process-6

Principle of operation Electronic design features Degassing Blending (only for mixers) Carbonation The water is guided to a horizontal degassing tank. Individually water operated spraying nozzles in the tank enable a speed control. Degassing is effected by the principle of high vacuum, after which a flow meter measures the amount of water to be pumped for the beverage production. The amount of water serves as a reference variable for the dosing of syrup. The flow meter measures the Brix value of the sugar syrup and uses the data to control the mixing ratio. The syrup is dosed using a frequency-controlled...

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Process-7

PRODUCT PREPARATION UNITS C11 _r0_11 Continuous carbonation and blending solutions SIPA Filling & Packaging Division Via Provinciale, 36 43038 Sala Baganza (PR) ITALY Tel: +39 0521 548111 Fax: +39 0521 548112 E-mail: [email protected] Website: www.sipa.it SIPA RUSSIA Ul. Ordzhonikidze, 11 Str. 1/2 115419 Moscow - RUSSIA Tel: +7 495 2324191 Fax: +7 495 2324190 E-mail: [email protected] SIPA UKRAINE Office 37, 9 Turovs’ka St., Kyiv 254655 Kiev - UKRAINE Tel: +38 044 4636817 Fax: +38 044 4257275 E-mail: [email protected] SIPA ENGINEERING S.r.l. Str. Mangalia, 61 300186 Timisoara - ROMANIA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.