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Filling technology_2013

Filling technology_2013

Filling technology_2013

Product catalog summary
Overview
The document outlines SIPA's advanced filling technologies for the beverage industry, emphasizing their versatility and high performance. SIPA offers a variety of rinsing, filling, and capping monoblocks tailored to diverse production needs, ensuring high-quality standards and operational efficiency.
Filling Technologies
  • Stillfill S: A mechanical gravity filler for non-carbonated products, designed for cold filling in PET bottles, featuring a central tank and a reliable valve system.
  • Stillfill R/HR: A hot fill monoblock for non-carbonated beverages requiring recirculation, supporting hot filling up to 95°C, suitable for tea and fruit juices.
  • Isofill: An isobaric filling monoblock for carbonated products, offering performance and flexibility with a mechanical level filler.
  • Flextronic: A modular range of electronic volumetric filling monoblocks, customizable for various bottling needs, including both carbonated and non-carbonated beverages.
Key Features
  • Focus on hygiene with stainless steel construction, minimal gaskets, and easy sanitization processes.
  • Filling valves designed to prevent contamination, featuring pneumatic controls and no dynamic gaskets in contact with the product.
  • Integration capability with SIPA rotary blowers for a complete blowing-filling-capping solution.
  • Equipped with automatic dummy bottles for sanitation cycles and preset for high-temperature CIP (Clean-In-Place).
Operational Efficiency
  • Emphasis on quick changeover times and reduced downtime to enhance productivity.
  • Flexibility in handling different bottle sizes and types without height adjustments.
  • Advanced features like product deflection without deflectors and accurate volumetric dosing improve filling efficiency and product quality.
Flextronic Range
The Flextronic range includes electronic volumetric fillers for bottling various beverages in PET bottles, made from AISI 316L stainless steel, offering quick changeover capabilities and modular design for high interchangeability of parts.
Flextronic Models
  • Flextronic C: Suitable for carbonated and non-carbonated beverages, featuring a multiproduct contact valve for still, carbonated, and hot fill products.
  • Flextronic S: Designed for water, milk, and clear products, using a simple, clean filling valve with no contact between the valve and bottle.
  • Flextronic SC: Versatile for hot and cold filling of smooth and pulpy beverages, featuring a shuttered filling valve.
  • Flextronic SE: Ideal for Ultra Clean applications, designed for hot and cold filling of sensitive products like premium fruit juices with pulps.
Ultra Clean Features
The Ultra Clean configuration includes a class 100 laminar flow cabinet, cap sterilization system, and container sterilizer, suitable for cold filling of sensitive products like milk and juice without preservatives.
Filling Technology
Includes double speed filling with a 3-positions actuator for high precision and efficiency, with a filling valve designed for extreme sanitizability.
Bigfill
A volumetric gravity filling monoblock for large PET bottles, optimized for still water, featuring an external tank and magnetic flow meter for high filling speed and precision.
Conclusion
SIPA's filling technologies are designed to meet the evolving demands of the beverage market, offering reliable, efficient, and hygienic solutions for a wide range of products. The modular and flexible design of their systems allows for customization and integration, ensuring optimal performance and adaptability.
Contact Information
The document provides contact details for SIPA's offices worldwide, including locations in Italy, North America, Mexico, Colombia, Brazil, Romania, Turkey, Ukraine, Russia, South Africa, the Middle East, India, Thailand, China, and Japan.
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Catalog excerpts

Filling technology_2013-2

All the various types of filler can be coupled in Sincro Bloc with SIPA rotary blowers, for an integrated blowing - filling - capping solution. Filling monoblocks Stillfill S Stillfill HR Isofill Flextronic C Flextronic S Flextronic SC Flextronic SE Bigfill The range includes various filling technologies: • Stillfill S : mechanical gravity filler. • Stillfill R\HR : mechanical gravity filler with recirculation, suitable for hot fill. • Isofill P : mechanical isobaric level filler. • Flextronic : the new electronic volumetric filler modular range. Alcoholic beverages Milk and dairy products Isotonic...

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Filling technology_2013-3

Sensitive products must be protected from possible contamination. The characteristics of the valve (extreme simplicity and sanitizability), the configurations of the monoblock with laminar flow cabinets up to class 100 (ISO 5) and specific sterilization treatments on containers and caps create suitable conditions for processing these products. Gravity filling monoblock Stillfill S is a mechanical gravity filling Main features machine, for PET bottles, made for cold filling with still water and non-carbonated products. Fillers with from 20 to 140 valves from 4,800 to 60,000 b/hour on 1.5 litres...

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Filling technology_2013-4

With Stillfill R\HR, it is possible to keep the amount of recirculated product stable regardless of the formats handled. Thanks to the pneumatic valve opening/closing control system, it is simply sufficient to set the bottle size in the operator panel. Stillfill R\HR Hot fill monoblock Fillers with from 20 to 140 valves from 4,700 to 36,000 b/hour on 1.5 litres with fruit juice. Product deflection without deflector (swirling device). Very small number of gaskets and seals. Possibility of managing pulp up to 3 mm in diameter and 10 mm in length. Constant and controlled recirculation in bottle....

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Filling technology_2013-5

Swirl For a long time, we have been making an innovative “internal deflection” system standard on our PET fillers so avoiding the deflector on the filling tube, and therefore there is no need for adaptation of the filling tube to the inside of the bottle neck during a format change. A homogeneous film of product is deflected inside the container without turbulence or foam regardless of the shape, design, size or weight of the bottle. Isobaric filling monoblock Isofill P , mechanical level filler for carbonated Main features products in PET bottles, was designed adopting advanced technologies....

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Filling technology_2013-6

Hygiene The sanitation phase is very simple and is fully automatic and controlled by the filler supervision: the machine prepares itself for the electro-pneumatic control of all the on-off valves. The sanitation cycle is carried out in such a way that all the product path is completely cleaned both in equicurrent and countercurrent. Automatic dummy bottles Thanks to the configuration of the filling valve, the filler features an automatic engagement/disengagement system with extremely simple and functional electro-pneumatic control, which ensures there is no contact between operator and machine....

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Filling technology_2013-7

Ultra Clean This extremely clean valves are ideal for the configuration of monoblocks for cold filling of sensitive products such as milk and milk by-products, juice without preservatives etc in Ultra Clean conditions. In this case, the monoblock will be equipped with a class 100 laminar flow cabinet, a cap sterilization system and, in addition to the traditional rinser, a container sterilizer. Moreover, all the configurations can be produced with microbiological isolators, thereby minimising the filling environment around the container. The range has been designed with modular units, with the...

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Filling technology_2013-8

Filling speed modulation Double speed filling with final partialization phase is obtained by means of a 3-positions actuator. The duration of the partialization phase is automatically adjusted according to the format to obtain the highest production efficiency and prevent product leak (“splash out”). Volumetric gravity filling monoblock for large sizes Bigfill is an electronic rotary volumetric filler Main features for bottling still liquid products in large PET bottles. The machine is optimized for moving and filling large formats (up to 12 litres). - External tank. - Valve with magnetic flow...

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Filling technology_2013-9

Filling technology SIPA Filling & Packaging Division Via Provinciale, 36 43038 Sala Baganza (PR) - ITALY Tel: +39 0521 548111 Fax: +39 0521 548112 E-mail: [email protected] Website: www.sipa.it SIPA NORTH AMERICA 4341 International Parkway Suite 110 Atlanta, Georgia 30354 - U.S.A. Tel: +1 404 3493966 Fax: +1 404 5745568 E-mail: [email protected] SIPAMERICAN INDUSTRIES ZOPPAS TOOLS & MACHINERY S.A. DE C.V. Circuito Mexico 120 Parque Industrial Tres Naciones San Luis Potosi S.L.P. CP 78395 - MEXICO Tel: +52 444 8047400 Fax: +52 444 8047499 E-mail: [email protected] SIPA...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.