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ECS Integrated Systems

ECS Integrated Systems

ECS Integrated Systems

Product catalog summary
Overview: SIPA specializes in developing and optimizing bottles and preforms, offering integrated packaging solutions through their versatile and high-output ECS (Electronic Control System) range.
Key Features of ECS Systems:
  • Versatility: Capable of producing various containers, including lightweight, heat set, aseptic, and ultra-clean bottles, as well as wide mouth and asymmetrical containers.
  • Materials: Compatible with PET, OPP, PEN, PLA, and recycled PET.
  • Applications: Suitable for products like milk, oils, detergents, personal care items, sauces, and beverages.
  • Output: High output rates, with models like ECS FX 20/80 EVO producing up to 36,000 bottles per hour.
Innovative Design and Cost Efficiency:
  • Plastification and Preform Injection: Involves dehumidifying and plasticizing PET granules, then injecting them into molds.
  • Handling and Stretch-Blowing: Preforms are handled to maintain thermal profiles and stretch-blown to form containers.
  • Cost Savings: Integrated process reduces costs by eliminating preform storage, minimizing energy consumption, and lowering maintenance costs.
Quality and Cleanliness:
  • High-Quality Containers: Ensures optimal thickness, diameter, and height with high mechanical and heat resistance.
  • Clean Production: Maintains high temperatures for sterility and eliminates dust contamination.
Energy and Air Savings: Integrates injection and blowing processes to reduce energy costs and compressed air consumption, with an innovative AIR recovery system enhancing efficiency.
Versatility and Reliability: Processes various materials, including recycled PET, and produces different container sizes and shapes simultaneously.
Preform Conditioning: Offers flexibility for producing a range of containers using an electro-magnetic induction method suitable for ultra-clean and aseptic processes.
Stretch-Blowing: Integrates with preform injection for longer process times and higher quality containers, reducing compressed air consumption.
Operator Interface: Controlled through a color touch-screen graphic interface.
Plasticization: Continuous plasticization of PET with a specially designed screw, reducing stress and AA production.
Injection: Continuous control ensures process repeatability and quality, with a hydraulic buffer for mold purge and scrap discharge.
Injection Mold: Enhanced temperature control and cooling circuits improve performance and reduce wear.
Quick Mold Changeover: New system reduces mold changeover time to three and a half hours.
Maintenance: Simplified operation and maintenance with detailed diagnostics and a preventive maintenance plan.
System Engineering: Includes PET resin drying, system layout, and energy balance analysis.
ECS Major Applications:
  • Wide Mouth Containers: Production with various capacities and neck finishes.
  • Oval & Asymmetrical Containers: Production using preferential heating technologies.
  • Hot Fillable Containers: Production of heat set containers with reduced costs and weight.
  • Ultra Clean & Aseptic Containers: Integrated process reduces contamination, suitable for aseptic containers ready for cold filling.
The ECS system offers the lowest bottle cost with versatility in container and material types.
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Catalog excerpts

ECS Integrated Systems-1

Integrated Systems SIPA Filling & Packaging Division Via Provinciale, 36 43038 Sala Baganza (PR) - ITALY Tel: +39 0521 548111 Fax: +39 0521 548112 E-mail: [email protected] Website: www.sipa.it SIPA Luxembourg S.A. 2°, rue du Commerce – Ecostart 2 Centre d’Entreprise et d’Innovation L-3895 FOETZ / Luxembourg Tel: +352 26 55 16 89 Fax: +352 26 55 09 60 E-mail: [email protected] SIPA NORTH AMERICA 4341 International Parkway Suite 110 Atlanta, Georgia 30354 - U.S.A. Tel: +1 404 3493966 Fax: +1 404 5745568 E-mail: [email protected] SIPAMERICAN INDUSTRIES Circuito Mexico 120 Parque Industrial Tres Naciones San Luis Potosi S.L.P. CP 78395 - MEXICO Tel: +52 444 8047400 Fax: +52 444 8047499 E-mail: [email protected] SIPA Andina Ltda Avenida El Dorado 68 C 61 Oficina 628, Piso 6 Bogota - COLOMBIA Tel: +571 479 5252 Fax: +571 476 3444 E-mail: [email protected] SIPA SUL AMERICA Ltda Wt Empresarial Parque Av. Gupê, 10.767 - Galpão 08 Bloco II Jardim Belval 06422-120 Barueri - SP - BRAZIL Tel: +55 11 47728300 Fax: +55 11 47728301 E-mail: [email protected] SC SIPA ENGINEERING ROMANIA S.r.l. Str. Mangalia, 61 300186 Timisoara - ROMANIA Tel: +40 356 434200 Fax: +40 356 434280 E-mail: [email protected] SIPA TURKEY SİPET A.Ş. SITKI BEY PLAZA - Atatürk Caddesi No: 82/1 19 Mayıs Mahallesi - Kat:13 Daire:34 34736 Kozyatağı - Kadıköy - İstanbul - TURKEY Tel: +90 216 474 9780 Fax: +90 216 474 9779 E-mail: [email protected] SIPA South Africa 12th Floor, Metropolitan Building 7, Walter Sisulu Avenue Cape Town 8001 - SOUTH AFRICA Tel: +27 (21) 418 2750 E-mail: [email protected] SIPA INDIA B 101, Mangalya Off Marol Maroshi Road Marol, Andheri (East) Mumbai - INDIA 400 059 Tel: +91 22 29201785 Fax: +91 22 29201795 E-mail: [email protected] SIPA THAILAND 3rd Floor, MSC Building, 571, Sukhumvit 71 Rd., Klongton - Nua, Vadhana Bangkok 10110 - THAILAND Tel: +662 713 0973-5 Fax: +662 713 0976 E-mail: [email protected] SIPA UKRAINE Office 37, 9 Turovs’ka St., Kyiv 04080 Kiev - UKRAINE Tel: +380 (44) 4636645 Fax: +380 (44) 4257275 E-mail: [email protected] SIPA CHINA 19/F, unit 1905, Zhong Yu Plaza, No. jia-6 Gongtibei Road, Chaoyang District 100027 Beijing - CHINA Tel: +86 10 65120447-48 Fax: +86 10 65120449 E-mail: [email protected] SIPA RUSSIA Ul. Ordzhonikidze, 11 Str. 1/2 115419 Moscow - RUSSIA Tel: +7 495 232 4191 Fax: +7 495 232 4190 E-mail: [email protected] SIPA MACHINERY HANGZHOU # 3 Road 14, Economic & Technology Development Zone 310018 Hang Zhou, Zhejiang province - CHINA Tel: +86 571 86913106 Fax: +86 571 86913548 E-mail: [email protected] SIPA MIDDLE EAST LLC Office n. 807 - Arenco Tower P.O. Box 214525, Dubai Media City Dubai U.A.E. Tel: +971 4 3754607 Fax: +971 4 4230636 E-mail: [email protected] SIPA Japan Ltd. Cent-Urban Bldg. 604, 3-23-15, Nishinakajima, Yodogawa-ku, Osaka 532-0011 - Japan Tel: +81 6 4862 4801 Fax: +81 6 4862 4803 E-mail: [email protected] Pictures and tecnical data are correct as time of publication, however may be subject to change without advise. SIPA S.p.A. Via Caduti del Lavoro, 3 31029 Vittorio Veneto (TV) - ITALY Tel: +39 0438 911511 Fax: +39 0438 912273 E-mail: [email protected] Website: www.sipa.it

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ECS Integrated Systems-2

Containers Materials: PET, OPP, PEN, PLA, Recycled PET, Regrind PET ECS: the integrated system with the highest output in the market Type: • Lightweight, standard & tailor-made • Heat Set & pasteurizable • Aseptic & Ultra-Clean • Wide mouth • Oval & asymmetrical • Light barrier • Gas and oxygen barrier • Moisture barrier • Active packaging • Retortable With ECS integrated systems, all types of containers can be easily produced: standard, customized, heat set, ultra-clean and aseptic, ovals, and jar at high speed. Packaging solutions Extensive experience. During the last 20 years, SIPA has gained...

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ECS Integrated Systems-3

Innovative design for excellent performance The SIPA ECS integrated system is the fastest single-stage platform available, with output up to 600 BPM. ECS machines are extremely versatile systems. The integrated system ECS (FX model) can simultaneously produce different size and/or shape containers for 2 bottling lines feeding. The ECS platform. The ECS platform has been recently upgraded to the latest innovations. The ECS FX and HS represent the evolution of SIPA’s market leading technology. SIPA’s integrated system starts with the raw material and takes the process through to the finished container...

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ECS Integrated Systems-4

The highest bottles quality at the lowest cost in the market The ECS unique features translate into major advantages in term of cost savings, higher bottle quality and high production versatility. Cost savings Bottle quality The integrated process guarantees the very low production costs thanks to the following features: - preforms are designed for immediate blowing allowing the highest bottle weigh reductions in the market; - no external handling (preform handling, storage, conditioning): maximum cost reduction for logistic and manpower; - no energy costs associated to preform cooling and subsequent...

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ECS Integrated Systems-5

ECS: innovations and reliability at the top With unique innovative solutions, the ECS platform is the state-of-the-art of one-step in terms of performance and reliability. Preform handling - The extruder continuously plasticizes PET with a specially designed screw eliminating any back-flow of melted material. Thanks to the continuous extrusion, the average melting speed is decreased and results in a lower stress on the material and reduced production of AA. - Two wide range screws: 120 mm and 140 mm to improve flexibility in the number of injection mold cavities. - Electric motor for extruder....

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ECS Integrated Systems-6

ECS major applications The ECS system combines the lowest bottle cost to the widest containers and materials versatility. Wide mouth containers Oval & asymmetrical containers - Wide mouth containers production with wide range of capacities and thread finish diameters. Wide range of neck finish available: screw, twist-off or snap-in with alu-foil. - Customized thermal conditioning systems to provide effective preform conditioning: air-knives, cups, electromagnetic induction or infrared for the production of jars with a wide variety of shapes: round, oval, square or customized shape. - High output...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.