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C14 SIPA Magazine issue6 2014

C14 SIPA Magazine issue6 2014
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C14 SIPA Magazine issue6 2014

Product catalog summary
Editorial Overview
Enrico Gribaudo, General Manager of SIPA, emphasizes the need for flexibility in the bottling industry due to global economic changes. SIPA's new technologies, such as Xtreme injection-compression molding and modular volumetric fillers, are highlighted for their adaptability and efficiency. The "Shape our Future" initiative focuses on innovative and sustainable packaging solutions.
Global News Highlights
  • South Africa - Nampak: Implementation of SIPA's XFORM 500 preform system enhances production capabilities with legacy mold compatibility and energy-efficient operations.
  • China - Yihai Kerry: Collaboration with SIPA for efficient bottle production, emphasizing energy efficiency and flexibility.
  • Cambodia - Kulara Water: Installation of a complete bottling line supports the production of premium and lightweight bottles.
Technological Innovations
  • XMOULD Technology: Enhances preform mold capabilities with improved L/t ratios for lighter preforms.
  • Green Oven Upgrades: Energy-saving upgrades to blow molding units reduce energy consumption significantly.
Conclusion
SIPA is committed to providing flexible, energy-efficient solutions that meet the evolving needs of the bottling industry, ensuring sustainability and innovation in packaging design.
Overview of Bernard Forey's Ventures
Bernard Forey has a diverse career, starting in mining and expanding into various business ventures in South-East Asia, including timber operations, food industry, and consumer goods.
Expansion into Food and Consumer Goods
Forey ventured into tuna fishing and canning in Indonesia, expanded into Vietnam with a water business, and into Myanmar with a joint venture for baby diapers and sanitary napkins.
Current and Future Projects
Exploring PET bottle preform production in Myanmar with SIPA.
Case Study: Ab Noosh Tang Shol Mineral Water Co. in Iran
Utilizes SIPA system for bottling spring water, ensuring high efficiency and cost-effectiveness.
Collaboration with The Monarch Group in Canada
Development of new bottle designs for the beverage industry, enhancing product offerings.
Telemark Kildevann in Norway
Expanded into carbonated soft drinks production with SIPA's equipment, enhancing market adaptability.
Focus on Bottling Line Flexibility
SIPA provides adaptable equipment for PET bottle packaging, supporting diverse product lines.
Overview of SIPA's Flextronic Range
Offers modular volumetric fillers with new EVO filling valves, supporting multiple products on the same line.
Flextronic C Configuration
Handles carbonated, still, and hot-fill products, accommodating various container types and neck sizes.
Advantages of the New Valve and Xfill Configuration
Offers operational flexibility, minimizes product loss, and reduces power consumption.
Quality and Maintenance
Known for high quality and efficiency, using advanced components designed for easy maintenance.
Filling Technology for Pulp Drinks
Ensures precise filling and gentle handling, maintaining product quality.
End-of-Line Solutions
Expanded range of palletisers offers advanced solutions for productivity and logistics.
XMould Technology
Enables creation of lightweight preforms with high mechanical performance, reducing energy and material usage.
Mould Refurbishing and Conversion Services
Optimizes production, improving preform quality and reducing capital investment.
Green Oven Technology
Offers significant energy savings, reducing electrical consumption by over 40%.
Innovative Bottle Design
New design for hot-fillable, squeezable PET bottles, offering stability and reduced weight.
Finite Element Method (FEM) in Structural Mechanics
FEM allows modeling of complex systems, reducing the need for physical prototypes and saving time and resources.
Application of FEM in SIPA's Product Development
Enhances bottle design, ensuring product performance aligns with design intentions.
Customer Benefits
Reduces time-to-market and prototyping costs, enabling faster product design and delivery.
Smartcoat Technology for PET Bottles
Offers a high-barrier solution against oxygen and carbon dioxide, maintaining full recyclability.
Recyclability and Market Advantages
Enhances barrier resistance to extreme conditions, positioning Smartcoat as a leading technology.
Cappello Preform Base Design
Reduces PET bottle weight by approximately 2%, offering significant material savings.
Historical and Cultural Significance of the Tabarro
The Tabarro, a traditional Italian cloak, has a rich history and is appreciated for its historical and aesthetic value.
Upcoming Events
Lists several industry events scheduled for 2014, providing opportunities for networking and showcasing innovations.
See more

Catalog excerpts

C14 SIPA Magazine issue6 2014-1

BOTTLING LINE FLEXIBILITY PET PACKAGING NEWS OF THE WORLD

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C14 SIPA Magazine issue6 2014-2

ca'tonaletf aim hot-nu cctd-'-W IMAGINE FILLING MULTIPLE PRODUCTS Waier. jutce and soft drinks, all on a single machine? Trie Flaxsronlc modular platform adapts effortlessly to Still or sparkling, clear or pulpy and IVM or cold-Till, and tasily switches (rom one bottle neck-size to ine otner. A revolutionary fining technology that gkas you extreme operational ItaxidUlty wlin minimal product loss arid downtime at flavor switch, dean, sate and versatile, welcome 10 ire new generation of fillers.

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C14 SIPA Magazine issue6 2014-3

PUBLISHED BY: SIPA S.p.A. via Caduti del Lavoro, 3 31029 Vittorio Veneto - Italy +39 0438 911511 www.sipa.it THANKS FOR CONTRIBUTIONS TO: Nampak Wilmar International Kulara Water Ab Noosh - Mineral Water Monarch Plastics Group Telemark PUBLISHED ON: April 2014 CREDITS: IngImage, Shutterstock Concept, Design, Layout: Bia Network, Advercity COVER: Design: Zitta Schnitt, Photo Credits: Paris Tsitsos EDITORIAL AROUND THE GLOBE NEWS FROM THE DIFFERENT CONTINENTS SOUTH AFRICA - NAMPAK Sipa scores in south africa with xform preform system for nampak CHINA - WILMAR YIHAI KERRY CONTINUES ITS COLLABORATION...

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C14 SIPA Magazine issue6 2014-5

EDITORIAL As the World Wide Web celebrates its 25th birthday, everything is connected as never before. The global economy is on a recovery path, but things are still rather fragile. The euro area is gradually emerging from a protracted recession, and growth in the United States has increased slightly, but prospects among developing countries and economies in transition are mixed, and still very prone to external influences. Markets change from one day to the next. So just like the spider in its real web, operators need to be nimble. We at SIPA believe that flexibility is even more important than...

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C14 SIPA Magazine issue6 2014-7

AROUND THE GLOBE: NEWS FROM THE DIFFERENT CONTINENTS

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C14 SIPA Magazine issue6 2014-9

AROUND THE GLOBE - SOUTH AFRICA SIPA SCORES IN SOUTH AFRICA WITH XFORM PREFORM SYSTEM FOR NAMPAK Africa’s largest packaging company, Nampak, has chosen SIPA’s XFORM 500 preform production system to make juice and CSD bottle preforms for major beverages players on the South African market. The system was installed during 2013 and has exceeded Nampak’s expectations. SIPA supplied a complete preform system that included the XFORM500 injection moulding machine equipped with a 72-cavity mold, together with two more 72-cavity cold halves, to produce preforms in various weights for production of bottles...

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C14 SIPA Magazine issue6 2014-10

AROUND THE GLOBE - SOUTH AFRICA the XFORM 500 and about the relationship we have established with SIPA. The system has been running smoothly since the day we first switched it on, achieving excellent preform quality. SIPA has done a good job with know-how transfer to our people, and on-site service is available with all the right skills, which helped provide a smooth transition. We are happy to have found a partner that can support us both on technology and on packaging development.” SIPA’s XFORM 500 is actually capable of handling molds with up to 144 cavities. Not only will it accept molds...

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C14 SIPA Magazine issue6 2014-13

AROUND THE GLOBE - CHINA YIHAI KERRY CONTINUES ITS COLLABORATION WITH SIPA IN PREFORM AND BOTTLE PRODUCTION Major vegetable oil producer Yihai Kerry is once again banking on SIPA in a new investment for its packaging lines. The Shanghai-headquartered company, part of Part of Wilmar International, Asia’s leading agribusiness group, produces edible oils, feed meals, rice, flour, bran, grains, specialty fats, oleochemicals and soy protein concentrate at over 170 large-scale integrated manufacturing plants located in 43 strategic locations. In its operations dedicated to edible oils, Yihai Kerry...

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C14 SIPA Magazine issue6 2014-14

AROUND THE GLOBE - CHINA eight million production cycles before the first maintenance of the mold, and total energy consumption is best in class. And if it chooses, Yihai Kerry can install any existing large mold on the XFORM 500, irrespective of whether that mold was made by SIPA or one of its competitors. So it obtains performance, energy efficiency, and total flexibility. Yihai Kerry parent company Wilmar International is one of the lar_14 gest companies listed on the Singapore stock exchange. Its business activities include oil palm cultivation, oilseeds crushing, edible oils refining, sugar,...

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C14 SIPA Magazine issue6 2014-17

AROUND THE GLOBE - CAMBODIA SIPA INSTALLS COMPLETE LINE FOR CAMBODIA’S FIRST AND FOREMOST NATURAL MINERAL WATER BOTTLER “Water, water, everywhere, nor any drop to drink,” wrote the poet Samuel Taylor Coleridge. His Ancient Mariner was adrift at sea at the time, but he might have said the same thing if he was walking through Cambodia until recently. Cambodia may have a monsoon climate, but you would have been well-advised to avoid some bottled water there. Happily, things are changing, and SIPA is helping to make it happen. Just a few years ago, Frenchman Bernard Forey discovered many bottled...

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C14 SIPA Magazine issue6 2014-18

AROUND THE GLOBE - CAMBODIA in the country’s Long An province. That acquifer became the source of La Vie mineral water, sold by a company that Forey set up and later sold to what is now Nestlé Waters. So Forey already knew quite a lot about water and how to get it into bottles. Looking for water from the air To cut a long story short, Forey went with his son who is a pilot, _18 on an aerial survey in Cambodia over the Angkor temples and 30km away to the mountainous region of Kulen, birth place of the Khmer civilisation. He spotted an unexpected waterfall close to the top of the Mount Kulen, as...

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C14 SIPA Magazine issue6 2014-20

AROUND THE GLOBE - CAMBODIA integrated with a complete set of downstream bottling and packaging equipment sourced locally. The line produces bottles in 300, 500, and 1500 mL formats. SIPA and Kulara Water are now working together to develop new designs for premium and lightweight bottles too. Kulara Water, headquartered in Phnom Penh, is selling its Eau Kulen mineral water to the best restaurants and hotels in the country, as well as top supermarkets. The company is now targeting retailers all across the country. Eau Kulen is widely considered to be the only pure mineral water from local source....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.