CARTRIDGE HEATERS_2010

CARTRIDGE HEATERS_2010
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CARTRIDGE HEATERS_2010

Product catalog summary
Overview: This document provides comprehensive details on standard cartridge heaters, including specifications, connection options, accessories, and special features. It also covers technical parameters, assembly instructions, and compatibility with thermocouples and ground wires.
Specifications: Cartridge heaters are available in diameters from 6.35 mm to 20 mm, with varying power ratings. Materials include stainless steel and galvanized steel, with non-watertight assembly using plasma-welded right angles. Leads are made of PTFE-Glass-PTFE over stranded nickel wire, rated to 250°C, with a length of 300 mm. Tolerances for length, diameter, and wattage are specified.
Connection Options: Options include right angle with silicone tube, reinforced connection, outside lead connection without head, and flexible metal conduit with reinforced tube, each with specific dimensions and compatibility requirements.
Accessories: Accessories such as threaded glands, abutments, mounting flanges, and lug terminals are listed to enhance functionality and installation.
Special Options: Special features include 90° square connections, flexible connections without ceramic caps, and multiple temperature levels to meet specific application needs.
Thermocouple Integration: The document details the integration of insulated and non-insulated thermocouples in various positions, emphasizing accurate temperature monitoring to prevent overheating.
Applications: Cartridge heaters are used in industries like plastic processing and hot runners, designed to compensate for heat losses and provide efficient heating for tools and molds.
Recommendations: Advises on using unheated lengths to prevent sealing damage and consulting engineering for combining connections and accessories.
Dimensions: Provides nominal unheated lengths from 6.35 mm to 25.4 mm in diameter, with specified minimum and maximum lengths.
Standard Manufacturing Details: Includes standard unheated lengths, ceramic cap wiring, and heat-resistant cement sealing.
Customization Options: Offers material choices, termination types, protection types, and thermocouple types, with special manufacturing options for cold zones and varied power outputs.
Ordering Information: To order, specify diameter, total length, voltage, wattage, material, termination type, lead length, protection type, accessory type, thermocouple type, bore, working temperature, expected temperature control system, and any additional information.
Notes: Production is subject to approval based on power rating and other specifications. Restrictions on dimensions for accessories and connections should be noted. The company may change materials and designs without prior notice.
Contact Information: Sinus Jevi Electric Heating B.V., Nijverheidsweg 2, 1671 GC Medemblik, The Netherlands. Phone: +31 (0)227-549100, Fax: +31 (0)227-549150, Email: [email protected], Website: www.sinusjevi.com
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Catalog excerpts

CARTRIDGE HEATERS_2010-3

STANDARD CARTRIDGE HEATERS Standard cartridge heaters are manufactured according to high density technology. NH 5 to 10 mm This technology requires a H7 bore fit (see page 12) Maximum Watt density over the surface of the cartridge can reach 50 W/cm², under specific conditions. Rated Wattage: from 75 to 2500 Watt Rated Voltage: 230 V AC single phase Stainless steel sheath. Ceramic end cap protecting the connection leads. Standard connection leads; flexible multi strands, nickel core wire with fiberglass silk silicone impregnated insulation. Tolerance over the length: L<100 mm: +/- 2 mm L>100 mm:...

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CARTRIDGE HEATERS_2010-4

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-5

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Vermogen (Watt)

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CARTRIDGE HEATERS_2010-6

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-7

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-8

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-9

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-10

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number

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CARTRIDGE HEATERS_2010-11

STANDARD CARTRIDGE HEATERS Diameter Ø (mm) Power (Watt) Article number Power (Watt) Article number • All these cartridge heaters can be fitted with specific accessories and connection types.

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CARTRIDGE HEATERS_2010-12

ASSEMBLY RECOMMENDATIONS Boring and fit of standard cartridge heaters In order to facilitate the heat transfer between the cartridge heater and the mass to be heated, a bore with an H7 tolerance is recommended Non contractual picture Nominal boring diameter (mm) Standard cartridge heaters require a H7 bore fit. However, when needed for applications with high watt density or high temperature requirements, fitting tolerances can be tighter. Assembly recommendations In order to improve heat transfer, some basic cares should be taken. For further details, see our technical assembly section. • Cartridge...

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CARTRIDGE HEATERS_2010-13

CONNECTION TYPES FOR STANDARD HEATERS Straight connections Flexible wires, nickel conductor, fiberglass insulated, designed to support a maximum operating temperature of 350°C (except for CCT.4). 2-insulated wires connection are made of: • nickel flexible core • silicon fiberglass insulation Voltage of utilisation 300/500 Volt Test Voltage 2000 Volt Continuous operation temperature from -60°C to +350°C maximum. Temperature for a short time: +400°C (Fitted on a standard cartridge element) NH 5 to 10 mm Standard Voltage: 230 Volt (220/240 Volt) Standard leads length: 250 mm (flexible leadwires)...

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CARTRIDGE HEATERS_2010-14

CONNECTION TYPES FOR STANDARD HEATERS Nickel leads with silicone fiberglass oversleeve, insulate wires to temperatures of 320°C. wire section in mm² Max. outside lead connection without head (option 29) Minimum wattage at 230 Volts for a length of: Diameter Maximum Wattage for a Voltage of: Diameter 1035 Watt 1265 Watt 2001 Watt 2484 Watt 1035 Watt 1035 Watt 1610 Watt 2530 Watt 3220 Watt 230 Volt outside lead connection without head (option 29) 230 Volt tri outside lead connection without head (option 29) 400 Volt (standard) 400 Volt tri outside lead connection without head (option 29) Electric...

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CARTRIDGE HEATERS_2010-15

OPTIONS FOR STANDARD CARTRIDGE HEATERS CERAMIC BEADS INSULATION - CCT.1 Ø length beads length wire Ceramic beads protect the leads and are suitable for high working temperatures in excess of 350°C. The diameter of the ceramic beads is indicative, it will depend on the diameter of the leadwires. ØCCHC FLEXIBLE METALLIC CONDUIT - CCT.2 (FMC) length length wire 6.35 mm ≤ Ø cartridge ≤ 10 mm: C type length length wire 12.5 mm ≤ Ø cartridge ≤ 16 mm: B type length wire FMC : Flexible Metallic Conduit in galvanised steel, crimped or silver brazed, depending on the diameter of the cartridge heater. ØCCHC...

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CARTRIDGE HEATERS_2010-16

OPTIONS FOR STANDARD CARTRIDGE HEATERS BRAID - CCT.3 ØA Galvanised steel braid. They are suitable for a good mechanical protection. ØCCHC Compatible with thermocouple Compatible with ground wire CONNECTION WITH A MULTICONDUCTOR CABLE - CCT.4 No compability with a thermocouple Copper cable silicone insulated, 2 wires + earth, Tmax: 180°C. Brazed waterproof assembly. Silicone seal. ØCCHC Max. power at 230 Volt (Watt)

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CARTRIDGE HEATERS_2010-17

OPTIONS FOR STANDARD CARTRIDGE HEATERS 90° bent connections • Flexible wires, nickel core, fiberglass insulated, designed to support a maximum operating temperature of 350°C. • Copper elbow brazed with silver. • FMC: Flexible metal conduit made of galvanised steel, crimped or silver brazed, depending of the cartridge heater. BENDED EXIT - CCT.5 C length Compatible with thermocouple No No Yes Yes Yes Yes Compatible with ground wire No No No No No No BENDED FLEXIBLE METALLIC CONDUIT - CCT.6 C length 5 á 8 mm Ø

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CARTRIDGE HEATERS_2010-18

OPTIONS FOR STANDARD CARTRIDGE HEATERS ØCCHC Compatible with thermocouple No Compatible with ground wire No 90° square block connections • Flexible wires, nickel core, fiberglass insulated, designed to support a maximum operating temperature of 350°C. • Copper elbow brazed with silver. • Flexible metal conduit made of galvanised steel. Compatible with thermocouple No Yes Yes Yes Yes Yes Compatible with ground wire Yes Yes Yes Yes Yes Yes FLEXIBLE METAL CONDUIT - CCT.8 ØA Compatible with thermocouple Compatible with ground wire

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CARTRIDGE HEATERS_2010-19

OPTIONS FOR STANDARD CARTRIDGE HEATERS RIGHT ANGLE BRAID LEADS - CCT.9 ØA length B ØA Leadwires braided with galvanised steel. Sealed with plasma non-watertight ØCCHC Compatible with thermocouple No No Yes Yes Yes Yes Compatible with ground wire Yes Yes Yes Yes Yes Yes CONNECTION WITH A MULTICORE CABLE - CCT.10 ØA length no compatible with a thermocouple Copper cable silicone insulated, 2 wires + earth, Tmax 180°C. Brazed waterproof assembly. Silicone seal. Brazed watertight mounting. ØCCHC 6.35 - 6.5 mm 8 mm 9.52 - 10 mm 12.5 - 12.7 mm 15.87 - 16 mm 19.05 - 20 mm 1170 Watt 1170 Watt 1170 Watt...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.