fe-safe

fe-safe

fe-safe

Product catalog summary
Overview
fe-safe® is a leading software for fatigue analysis in Finite Element models, offering advanced multiaxial algorithms for real-world applications across various industries such as automotive, marine, and defense. Developed since the early 1990s, it focuses on modern multiaxial strain-based fatigue methods and provides unique capabilities for thermomechanical fatigue, creep-fatigue, and more.

Introduction
Manufacturers face pressure to create lightweight yet strong components quickly and cost-effectively. Traditional fatigue analysis methods are time-consuming and unreliable. fe-safe integrates into the design process to optimize material use, reduce recalls, and improve test and analysis correlation.

Key Benefits
  • Optimize designs to use less material
  • Reduce product recalls and warranty costs
  • Improve correlation between test and analysis
  • Reduce prototype test times and analysis times
  • Increase confidence in product design reliability

Workflow and Loadings
fe-safe predicts fatigue lives from various loading types, including single and multiple load time histories, FEA stresses, and more. It features a batch command system for sensitivity studies and allows standard analyses to be saved for reuse.

Analysis Methods
The software includes a wide range of analysis methods such as strain-based multiaxial fatigue algorithms, S-N curve analysis, Dang Van multiaxial fatigue, and more. It automatically detects fatigue hot-spots and manages element/node groups.

Output
fe-safe provides comprehensive results, including fatigue life contours, stress-based factors of strength, probability of survival, and detailed stress and strain histories. It also offers a material database with validated strain-life and S-N curve properties.

Testing Services
fe-safe supports a range of testing services, including multiaxial fatigue and thermo-mechanical testing. Test results are analyzed and can be added to the material database.

Key Questions Addressed
  • Fatigue life of components
  • Crack propagation potential
  • Material optimization
  • Design reliability
  • Load-induced fatigue damage
  • Causes of fatigue cracking

Case Studies
Several case studies demonstrate fe-safe's accuracy in predicting fatigue life and crack initiation, confirmed by lab tests from companies like Ford Motor Company and Dana Automotive Systems Group.

Company Information
Dassault Systèmes, the provider of fe-safe, offers a range of solutions through its 3DEXPERIENCE® Platform, serving multiple industries worldwide.
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Catalog excerpts

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DURABILITY FINFILYSIS SOFTWARE FOR FINITE ELEMENT MODELS

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OVERVIEW fe-safe® is the technical leader in fatigue analysis software for Finite Element models. It offers its users the most accurate and advanced fatigue analysis technology for real-world industrial applications. fe-safe is used by leading companies in automotive, heavy truck, off-highway, marine, defense, offshore, power generation, wind energy, medical engineering and many other industries. fe-safe has been developed continuously since the early 1990's in collaboration with industry to ensure that it continues to set the benchmark for fatigue analysis software. fe-safe was the first commercially...

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ANALYSIS METHODS fe-safe includes a wide range of analysis methods, all of which are included in the standard package: LOADINGS fe-safe can predict fatigue lives from a range of loading types: • Strain-based multiaxial fatigue algorithms—axial strain, shear strain, Brown-Miller with a multiaxial Neuber's rule and cyclic plasticity model • Single load time history applied to a linear elastic Finite Element model • S-N curve analysis including multiaxial fatigue using axial stress or a new Brown-Miller analysis formulated for use with S-N curves • Multiple time histories of loading superimposed...

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Material database fe-safe outputs a wide range of results, in a single run: • Comprehensive material database of strain-life and S-N curve properties, fully validated and cross-referenced to international standards • Contours of fatigue life show crack initiation site • Contours of stress-based factors of strength for a specified design life—to show how much the stresses must be changed to prevent failure or to reduce material • Probability of survival for specified lives (the 'warranty curve') • Equivalent specifications allow searching on US, European, Japanese and Chinese standards • Users can...

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How reliable is this design? fe-safe helps you answer these questions: What is the fatigue life of this component? fe-safe uses advanced critical plane multiaxial fatigue with in-built plasticity modelling to post-process results from an elastic FEA. Results can be displayed as contour plots showing crack locations and fatigue lives. Will cracks propagate? The 'warranty claim' calculation combines variability in material strength and variability in loading to estimate the proportion of components un-cracked after any period of time in service. This can be used to achieve uniform reliability over...

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Our 3DEXPERIENCE® Platform powers our brand applications, serving 12 industries, and provides a rich portfolio of industry solution experiences. Dassault Systèmes, the 3DEXPERIENCE Company, provides business and people with virtual universes to imagine sustainable innovations. Its world-leading solutions transform the way products are designed, produced, and supported. Dassault Systèmes’ collaborative solutions foster social innovation, expanding possibilities for the virtual world to improve the real world. The group brings value to over 170,000 customers of all sizes in all industries in more...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.