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System Accessories

System Accessories
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System Accessories

Product catalog summary
Introduction
The document outlines the SIMPLEX system accessories designed to enhance hydraulic system performance in terms of visibility, control, load holding, flexibility, and ease of setup. Key components include liquid-filled and digital gauges, inline system valves, load holding valves, and high-pressure fittings and hoses.
System Accessories Overview
  • Increase System Visibility: SIMPLEX liquid-filled gauges are used for monitoring system pressure and load.
  • Increase System Control: Various inline system valves are available to optimize tool speed and control.
  • Load Holding: SIMPLEX V10E or V10EC load holding valves provide additional safety and control.
  • Flexibility: A wide range of 10,000 psi fittings allows for customized plumbing configurations.
  • Easy Setup: Hydraulic hoses with quick disconnect couplers simplify transport and setup.
Proper Selection of Components
  • Valves: 2 and 3-way valves for single-acting cylinders; 4-way valves for double-acting cylinders.
  • Manifolds: Central components with precision control needle valves and 3/8" ports.
  • Gauges: Analog and digital options for PSI or tonnage readings.
  • Couplers & Fittings: Designed for maximum fluid flow and corrosion resistance.
  • Hoses: HD rubber and non-conductive thermo-plastic styles for demanding operations.
Detailed Examples
Examples of system setups include 1-point and 4-point lifts with various components like check valves, manifolds, and power pumps.
Control Valves
  • 2 & 3 Way Valves: Various models for different applications, including manual and solenoid actuated options.
  • 4 Way Valves: Used with double-acting cylinders, available in manual, solenoid, and air solenoid actuated models.
In-Line System Valves
Includes check valves, over-center check valves, shut-off valves, adjustable relief valves, and safety relief valves, each with specific functions and applications.
High Pressure Manifolds
Manifolds for controlling multiple cylinders, available in various configurations and sizes.
Couplers and Fittings
High-flow and flush face/no-spill couplers in 1/4" and 3/8" NPTF sizes, designed for safety and environmental protection.
Analog & Digital Gauges
Gauges with features like liquid filling, PSI and Bar readings, and high accuracy for various applications.
High Pressure Hoses
Industrial-grade hoses rated at 10,000 psi, suitable for a range of applications, with various lengths and coupler options.
High Pressure Hoses Overview
High pressure hoses are designed for applications requiring high retraction speeds and minimal flow restrictions. These hoses are rated at 10,000 psi with a minimum burst pressure of 30,000 psi, ensuring durability and reliability in demanding environments.
Hose Models and Specifications
  • HD Series: Available in lengths of 3, 6, 10, 20, and 50 feet with a 3/8” NPTF male hose end and C213 coupler. Includes CR215 Dust Cap.
  • HR Series: Non-conductive hoses available in lengths of 3, 6, 10, and 20 feet with a 0.25” inner diameter. Designed for applications requiring non-conductivity.
  • HP & HPC Series: Thermo-plastic hoses available in lengths up to 50 feet. These hoses feature a polyurethane outer cover and are suitable for continuous duty with a 40,000 psi burst pressure.
  • HE & HEC Series: Heavy-duty hoses with a rubber-coated, steel wire braid design, suitable for temperatures up to 150°F.
Key Features
  • All hoses include a CR215 Dust Cap when equipped with couplers.
  • HP & HPC series hoses are green, indicating their suitability for demanding applications.
  • HR & HRC series hoses are orange, easily identifiable for non-conductive applications.
Safety and Compliance
All hoses adhere to a 4:1 safety factor, ensuring compliance with industry standards and specifications such as M.H.I. I.J.100 for non-conductive hoses.
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Catalog excerpts

System Accessories-1

66 SYSTEM ACCESSORIES accessories

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System Accessories-2

SYSTEM ACCESSORIES Introduction M1 - Port Control Manifold GA1 Gauge Adapters F3 3” Nipples G5 - 2.5” 10,000 psi/ 700 bar Gauges Power Pump accessories HCA20 Hoses C213 Couplers Pump with 4 Port Manifold Shown SIMPLEX SYSTEM ACCESSORY OVERVIEW Increase Your System Visibility Flexibility Monitor your system pressure and load by incorporating SIMPLEX liquid filled gauges in your hydraulic circuit. Also, SIMPLEX offers digital gauges to meet any demanding requirement for accuracy. Select from a large assortment of SIMPLEX forged 10,000 psi fittings to customize your plumbing configurations to your...

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SYSTEM ACCESSORIES Proper Selection 2, 3 And 4 Way Control Valves The 2 and 3 way valves are used to operate single acting cylinders and tools. The 4 way version is used to operate double acting cylinders or tools. Maximize the control and safety factor of your system arrangement with our in-line valves. Couplers / Fittings accessories Manifolds In-Line Valves Manifolds are the central component of your system arrangement. Precision control needle valves and 3/8" ports are standard. Manifolds can be connected together to accommodate any size system. Gauges These analog and digital gauges give...

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SYSTEM ACCESSORIES Proper Selection Detailed example of a 1 point lift, manually driven with check valve G5 - 2.5” 10,000 psi / 700 bar Gauge GA1 - Gauge Adapter HCA Series Hose V10EC - Check Valve P42 - 2 Speed Hand Pump R104 - Single-Acting Spring Return Cylinder accessories Detailed example of a 4 point lift, gas driven with M1 manifold & check valves 4 - R104 Single-Acting Spring Return Cylinders M1 - 4 Port Control Manifold 4 - V10EC Check Valves 4 - HCA Series Hoses G6833 Gas Power Pump G5 - 2.5” 10,000 psi/ 700 bar Gauge GA1 Gauge Adapter 69

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SYSTEM ACCESSORIES 2 & 3 Way Control Valves Model Description Hydraulic Schematic Pump mounted, 2 position, 2 way valve is ideal for pressing, punching, crimping, staking or pulling applications when load holding is not needed. VP2 Functional Flow Schematic P Advance Retract P T P Pump mounted, 3 position, 3 way valve is commonly used with single-acting cylinders for lifting applications or production work. The center position holds the load with the pump motor on or off. VP3 Advance T P T Hold P T Pump mounted, 3 position, 3 way valve is the same as VP3, but with a built in pilot check valve....

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SYSTEM ACCESSORIES 4 Way Control Valves Model Description VP4 VPL4 Hydraulic Schematic Advance Pump mounted, 3 position, 4 way valve is used with double-acting cylinders and tools. This valve controls direction of oil for advancing, holding & retracting. The center position holds the load with the pump motor running or off. Pump mounted, 3 position, 4 way valve is the same as VP4, but with a built in pilot check valve. The VPL4 provides positive load holding in the center position, and will not allow pressure drop while shifting. Recommended for prestressing and precision holding applications....

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SYSTEM ACCESSORIES In-Line System Valves Model Description V10E Hydraulic Schematic Check Valve automatically locks load in raised position as plunger is being extended. Protects against dropping the load due to pressure loss. Required for multiple cylinder lifting from one source. (Includes F1 - 3/8" porting Hex Nipple). Check Valve is a V10E with polarized high flow couplers for direct, rapid mounting to cylinder couplers. V10EC accessories V2 V5B V1 V3 72 Over Center Check Valve can be mounted at the cylinder to hold the load in the event of system failure. Unlike other piloted check valves,...

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SYSTEM ACCESSORIES High Pressure Manifolds Model Description M1 Pump Mounted 4 Cylinder Control Manifold Kit: The M1 control manifold incorporates (4) station shut-off/flow control valves, 18" hose, gauge port, (4) high flow couplers and pump mounting hardware. Two or more manifolds can be coupled together for larger systems. For replacement hose order #89521 All dimensions in inches. M2 Pump Mounted 4 Cylinder Manifold Kit: The M2 manifold includes 18" hose and pump mounting hardware. Two or more manifolds can be coupled together for larger systems. For replacement hose order #89521 Technical...

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SYSTEM ACCESSORIES 1/4" NPTF HIGH - FLOW COUPLERS For use on smaller tools, pumps and any tool with 1/4" threads. These couplers are plated to resist corrosion. Cylinder Half Couplers lave ir ale 1/4" NPT- iheads: Hase Halt Co.iale's nave femal; 1/4" NPTF threads. 1/4" NPTF FLUSH FACE / NO SPILL COUPLERS Unique flush face design features push 1o connect operation with an auto lock sleeve on the CT211, and non-spill "dry" disconnect operation. Easy cleaning minimizes system contamination. This coupler should he used wherever oil spillage constitutes a safety or en vi i oi ire nía ha<ai¡; Coiiplfis...

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SYSTEM ACCESSORIES 3/8" NPTF HIGH - FLOW COUPLERS These premium grade couplers provide maximum fluid (low and are plated lo resisi corrosion. Cylinder Half Couplers have male 3/8" NPTF FLUSH FACE / NO SPILL COUPLERS Unique flush face design features posh to connect operation with a sleeve lock, and non-spill "dry" disconnect operation. Easy cleaning minimizes system co ran ration. This coupler should be used wherever oil spillage constitutes a safety or environmental hazard. Couplers have 3/8" NPTF threads.

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SYSTEM ACCESSORIES NPTF Fittings & Oil Model Description Model Description Hex Nipple F1 Reducer Fitting 3/8" M F10 3/8" M to 1/4" F NPTF Threads 3" Nipple F3 NPTF Threads Tee 3/8" M F11 3/8" F NPTF Threads 6" Nipple F6 NPTF Threads Coupling 3/8" M F13 3/8" F NPTF Threads 90° Elbow F7 NPTF Threads Cross Fitting 3/8" F F15 3/8" F F9 NPTF Threads 90° St. Elbow accessories NPTF Threads Reducer Fitting 3/8" M - 3/8" F F17 NPTF Threads 1/4" M to 3/8" F NPTF Threads All fittings above are rated for 10,000 psi, and are engraved for added safety and readability. Gauge Adapter 3/8” M 1/4” F GA1 Gauge...

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All SIMPLEX catalogs and technical brochures

  1. Tool Section

    8  Pages

  2. Press Section

    6  Pages

  3. SF5

    2  Pages

  4. Hand Pumps

    12  Pages

  5. Power Pumps

    24  Pages

  6. Idea Generator

    24  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.