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Saturn 1500KW-3000KW Load Bank

Saturn 1500KW-3000KW Load Bank

Saturn 1500KW-3000KW Load Bank

Product catalog summary
Overview: The Simplex Saturn Load Bank is designed for ultra-high capacity load testing of generators and electric dynamometer testing of large engines and turbines. It offers a capacity range of 1500-3000KW, resistive, with a unity power factor. Multiple units can be combined for capacities in the tens or hundreds of megawatts.
Specifications: The Saturn Load Bank supports single or dual voltage for common 60 and 50 Hertz voltages up to 600V. Load steps can be adjusted in increments of 50KW, with optional fixed steps to 5KW or infinitely variable. The cooling system uses forced air with up to 60,000 CFM for the 3000KW model, maintaining air temperature rise within 150-200°F.
Features: Key features include a self-contained load and control system, Simplex “Powr-Web” load elements, branch circuit fuse protection, digital load control, and a comprehensive malfunction detection system. The unit is UL Listed and features color-coded wiring and a plated bus bar.
Benefits: The modular enclosure design includes separate control and power sections, vertical airflow to exhaust hot air safely, and slide-out tray-mounted load elements. It offers comprehensive overload and short circuit protection, and is supported by extensive engineering and product support.
Powr-Web Resistive Load Element: The “Powr-Web” is an advanced air-cooled power resistor designed for load bank systems, operating at half the maximum temperature rating of the alloy. It features a short-circuit-safe design with ceramic clad stainless steel rods.
Principle Systems and Components: The load bank includes resistive load elements, load control devices, branch circuit fuse protection, a cooling system, and a malfunction detection system. The enclosure is modular, with a NEMA-3R rainproof power section and a control section isolated from the power section.
D-Series Digital Load Controller: The D-Series controller supports Simplex “Auto-Test” software for automated load bank testing, data acquisition, and report generation. It features a PLC-based system with a color TFT touchpanel interface, network capability, and integration with PC software.
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Catalog excerpts

Saturn 1500KW-3000KW Load Bank-1

SATURN 1500KW - 3000KW Load Bank Description Ultra-high capacity load testing of generators or electric dynamometer testing of large engines and turbines is achieved with the Simplex Saturn Load Bank. The unit capacity range of the Saturn is 1500-3000KW, resistive, unity power factor. Saturns may be used singly or in systems of multiple units which yield total capacities of tens or hundreds of megawatts. For unit loads less than 1500KW, use the Simplex Mars (to 1200KW), Neptune (to 650KW) or Polaris (to 250KW). The Saturn is a single or dual voltage load bank suitable for all common 60 and 50 Hertz voltages up to 600V. Loads are stepped in any increment of 50KW, or, optionally, in xed steps to 5KW or innitely variable. Cooling System: Using an ultra high volume forced air cooling system, up to 60,000CFM for the 3000KW Saturn, air temperature rise is limited to that seen in smaller load banks, in the 150-200°F range. Features • Self-contained load and control system Benets • Utilizes the proven Simplex “PowrWeb” load element (see page 2) • Modular enclosure design with separate and isolated control and power sections • Branch circuit fuse protection of load elements • Type 3R, oversize control section with generous cable connection space • Digital load control (see page 4) • Vertical airow, exhausts hot air above level of personnel and away from buildings, pavement etc. • Comprehensive malfunction detection system • Color coded and numbered wiring; power wiring 150°C • Plated bus bar • Comprehensive overload, short circuit and malfunction protection • Highly standardized, based upon extensive product line spanning from 5KW to 3MW • UL Listed LISTED Insight • Slide-out, tray mounted load elements Onsite • Supported by comprehensive engineering and product support, including detail manuals, 24 hour eld service, availability of start-up services. ®

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Saturn 1500KW-3000KW Load Bank-2

SATURN ® 1500KW - 3000KW Load Bank • Page 2 Powr-Web Resistive Load Element Description Specications Simplex Load Banks utilize “PowrWeb” load elements. The “Powr-Web” is an advanced design, air-cooled power resistor specically designed for application to Load Bank systems. The “Powr-Web” is conservatively operated at half the maximum temperature rating of the alloy and features a short-circuitsafe design based on continuous mechanical support of the element by high temperature, ceramic clad stainless steel rods. The “Power Webs” are assembled into discrete trays which are assembled in a vertical...

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Saturn 1500KW-3000KW Load Bank-3

Insight SATURN Onsite 1500KW - 3000KW Load Bank • Page 3 Principle Systems and Components The load bank is a completely selfcontained, freestanding unit which includes all resistive load elements, load control devices, load element branch circuit fuse protection, main load bus and terminals, cooling system, control power supply, unit controller and malfunction detection system and NEMA type enclosure. Load elements Simplex “Powr-Web” open wire, helically wound, chromium alloy, thermally derated to 60%. 5% tolerance, 2% balance, .995 p.f. UL Recognized. Load control Branch circuit contactors,...

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Saturn 1500KW-3000KW Load Bank-4

SATURN ® 1500KW - 3000KW Load Bank • Page 4 Dimensions and Key Features D-Series, Digital Load Controller With D-Series controllers, the user enjoys a signicant savings of installation cost. Versus traditional analog (toggle switch) panels, connections for remote control are reduced to a single RS-485 or Ethernet Cat-5 cable. Multiple control stations are easily networked. Valuable space is conserved. Reliability is enhanced. With D-Series controllers, data monitoring and acquisition, load bank automation and BMS integration are made simple. The D-Series is networked via MODBUS RTU over RS-485...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.