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SIMPLEX
Power Pumps

Power Pumps

Product catalog summary

Introduction
Simplex offers a range of power pumps known for their flexibility, durability, and high performance. These pumps are suitable for applications such as prestressing, bending, crimping, compressing, and post-tensioning. They feature adjustable pressure relief valves, dual voltage motors, and are designed for continuous duty with minimal noise and heat.

Product Line Overview
The Simplex power pump product line includes several series tailored for specific applications:

G1 Series: Lightweight and portable, suitable for small to medium tools, with a flow rate of 19 cu.in./min at 10,000 psi.
G3 Series: Suitable for medium-sized tools, offering a flow rate of 46 cu.in./min at 10,000 psi.
G4 Series: Designed for medium to large tools, providing a flow rate of 55 cu.in./min at 10,000 psi.
G5 Series: High-performance pumps for small to medium tools, with a flow rate of 55 cu.in./min at 10,000 psi.
G6 Series: Offers the highest flow rate of 100 cu.in./min at 10,000 psi, suitable for large-scale applications.

Valve Configurations
Simplex pumps offer various valve configurations for different applications:

Dump Valve: Ideal for crimping, pressing, or cutting applications.
Manual Valve: Suitable for general applications with directional control.
Solenoid Valve: Best for production and automation applications.

Performance and Specifications
Each pump series is designed with specific performance metrics, including pressure ratings, output flow, motor specifications, and reservoir capacities. Features include the "Suc-O-Matic" valve for efficient oil retraction and various factory-installed options like caster wheel kits, foot switches, and pressure switches.

Conclusion
Simplex power pumps are engineered for reliability and efficiency, offering a range of configurations and features to meet diverse industrial needs. Their robust construction and advanced technology ensure long-lasting performance and minimal maintenance.

Safety Recommendations
Refer to pages 4 and 5 for comprehensive safety tips. Key safety components include heavy-duty hoses, inline hydraulic gauges, and valves to enhance system visibility and control.

G5 Series - Electric

Reservoir Capacity: 1.5 - 20 Gallons
Flow at Rated Pressure: 55 cu.in./min
Maximum Pressure: 10,000 PSI
Powered by a 115V - 60Hz, 1.5 hp motor
Low startup voltage, draws 16 amps at full load
Two-stage pump for faster cycle times

G6 Series - Electric

Reservoir Capacity: 5 - 40 Gallons
Flow at Rated Pressure: 100 cu.in./min
Maximum Pressure: 10,000 PSI
Powered by a multi-voltage, 3 phase, 3 hp AC motor
Low startup voltage, draws 9.5 amps at full load

G5 Series - Air

Reservoir Capacity: 1.5 - 20 Gallons
Flow at Rated Pressure: 55 cu.in./min
Maximum Pressure: 10,000 PSI
Powered by a rotary air vane, 3 hp motor
Equipped with a filter-lubricator assembly and air muffler

G4 Series - Gas

Reservoir Capacity: 1.5 - 20 Gallons
Flow at Rated Pressure: 50 cu.in./min
Maximum Pressure: 10,000 PSI
Powered by a 127 c.c. Briggs & Stratton® gas motor

G6 Series - Gas

Reservoir Capacity: 2.5 - 20 Gallons
Flow at Rated Pressure: 100 cu.in./min
Maximum Pressure: 10,000 PSI
Powered by a 163 c.c. Honda® gas motor

Key Features

Suc-O-Matic Valve: Ensures full retraction of hydraulic oil from single-acting cylinders
Various configurations available for different operational needs
Performance charts provided for each series to illustrate flow and pressure capabilities

Specifications

G07-3M, G07-3S, G07-4M, G07-4S: Models categorized by manual and solenoid operations, with 3-way and 4-way configurations.
Integrated Pressure Gauge: Monitors system pressure effectively.

Accessory Kits

Foot Switch Kit (Order # G02): Includes a foot switch, power cord, spade terminals, and an instruction sheet for hands-free pump control.
Roll Cage Kit (Order # G03): Provides protection with a roll cage and necessary mounting hardware.
Heat Exchanger Kit (Order # G04): Available for 115V and 230V, prevents overheating with a coil induction heat exchanger.
External Filter Kit (Order # G05): Protects the system from contaminants.
Pendant Motor Control Kit (Order # G01): Allows safe operation from a distance with a 15 ft. pendant control.
Caster Kit (Order # G06): Adds mobility with heavy-duty swivel casters.
Multi-Port Adapter Kit (Order # WMT4): Increases versatility by allowing connection of up to four tools.

Performance and Features

Compact Foot Pumps: Air over hydraulic models with a maximum pressure of 10,000 psi, featuring non-slip foot pedals, non-skid feet, and service kits to reduce downtime.
Usable Oil Capacity: Ranges from 90 to 460 gallons, with weights between 18.5 to 41 lbs.
Quiet Operation: 85 dba at 10,000 psi, suitable for in-house production.
Construction: Rugged all-metal with high-quality rubber gasket seals and integrated non-spill vent/oil level indicator.

Model Specifications

GA90, GA9230, GA9460: Various models with different oil capacities and weights, all operating within a 60-150 psi air pressure range.

Catalog excerpts

42 POWER PUMPS power pumps

Open the catalog to page 1

POWER PUMPS Introduction Tough permanent magnet motors are easily maintained Electronic advancements offer reliable power control Balanced eccentric shaft and oil bath lubrication provides smooth, quiet performance "User Friendly" external relief adjustment on all Simplex valves 2nd stage piston pump modular design reduces down time Durable, lightweight alloy pump housing Self priming 1st stage gear pump power pumps "Heat Exchanger Ready" unloading port improves cooling efficiencies G5 Power Pump Shown SIMPLEX POWER PUMP PRODUCT LINE OVERVIEW Wide Variety Simplex offers a large selection of pump...

Open the catalog to page 2

POWER PUMPS Proper Size & Selection G1 Power Pumps 19 Cu.In. / Min. @ 10,000 Psi An intermittent .5 hp power pump that is best suited to power small to medium size tools or cylinders. It's very lightweight, portable and works well for crimping, cutting, pressing, punching and bending applications. Continuous duty 1.5 hp electric and 3 hp air power pumps are perfect for medium size tools and cylinders on construction sites, ship and rail yards and other field applications. It's the perfect choice for production and lifting applications due to its reservoir sizes and valve options. G6 Series Power...

Open the catalog to page 3

POWER PUMPS Proper Size & Selection Basic Valve Configurations For Pumps Valve Function Pump Application Works With Cylinder Type Valve Type Advance Dump pumps are ideal for crimping, pressing or cutting applications. Switching motor "on" builds pressure, switching motor "off" dumps pressure. Manual valve pumps are ideal for general applications. Directional control is accomplished by manually shifting a control valve. Solenoid valve pumps are ideal for production/automation applications. Directional control is accomplished via solenoid w/pendant. Hold Retract Single-Acting Load RTN Single-Acting...

Open the catalog to page 4

POWER PUMPS G1 Series - Electric C A B C (in) Reservoir (Gallons) (in) (in) 1 Plastic A B Model Pressure Rating (psi) Output Flow (cu.in. / min.) 10.52 8.08 15.95 1 Metal 11.00 8.17 16.17 Motor Spec. (amps) Valve Type Pendant Control Usable Oil Weight (lbs) 1st Stage 2nd Stage 1st Stage 2nd Stage (vac) G1100 400 10,000 250 19 115 10 DUMP MOTOR 1 30 G1101 400 10,000 250 19 115 10 DUMP MOTOR 1 32 G1121 400 10,000 250 19 115 10 2W, 2P MOTOR 1 33 400 10,000 250 19 115 10 3W, 3P MOTOR 1 34 400 10,000 250 19 115 10 4W, 3P MOTOR 1 power pumps G1131 G1141 34 * For 230 VAC pump use "2" in the 3rd character...

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POWER PUMPS G3 Series - Electric Reservoir (Gallons) C A B C Pressure Rating (psi) Motor Spec. (amps) 15.13 8.75 19 17 9.75 19 25.10 11.75 18.75 10 Output Flow (cu.in./min.) 18.75 5 Model (in) 8.19 2.5 A (in) 11.00 1.5 B (in) 1 25.10 11.75 23 Valve Type Pendant Control Usable Oil Weight (lbs) 1st Stage 2nd Stage 1st Stage 2nd Stage (vac) G3100 1,100 10,000 525 46 115 16 Dump Motor 1 38 G3101 1,100 10,000 525 46 115 16 Dump Motor 1 45 G3102 1,100 10,000 525 46 115 16 Dump Motor 1.5 50 G3121 1,100 10,000 525 46 115 16 2W, 2P Motor 1 45 G3122 1,100 10,000 525 46 115 16 2W, 2P Motor 1.5 52 1,100...

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POWER PUMPS G4 Series - Electric Reservoir (Gallons) C A B C (in) (in) (in) 1.5 Model Pressure Rating (psi) Motor Spec. (amps) 22.34 25.10 11.75 21 25.10 11.75 25.25 20 Output Flow (cu.in./min.) 22.34 9.75 10 A 8.75 17 5 B 15.13 2.5 28 19.6 25.25 Valve Type Pendant Control Usable Oil Weight (lbs) 1st Stage 2nd Stage 1st Stage 2nd Stage (vac) G4102 1,100 10,000 400 55 115 16 Dump Motor 1.5 38 G4103 1,100 10,000 400 55 115 16 Dump Motor 2.5 45 1,100 10,000 400 55 115 16 2W, 2P Optional Motor 1.5 52 1,100 10,000 400 55 115 16 3W, 3P Optional Motor 1.5 53 G4133 1,100 10,000 400 55 115 16 3W, 3P Optional...

Open the catalog to page 10

POWER PUMPS G6 Series - Electric Reservoir (Gallons) C A B C D E (in) (in) (in) (in) (in) 5 B Model E Pressure Rating (psi) A 11.75 20.52 8.46 25.10 19.62 11.75 24.76 12.71 25.10 20 D 19.62 10 23.50 19.60 24.51 12.46 28 36 24 24.7 12.25 41.5 40 Output Flow (cu.in./min.) Motor Spec. Valve Type (amps) Pendant Control Usable Oil Weight (lbs) 1st Stage 2nd Stage 1st Stage 2nd Stage (vac) G6335 1,500 10,000 750 100 230 9.5 3W, 3P ---- 5 162 G6336 1,500 10,000 750 100 230 9.5 3W, 3P ---- 10 217 1,500 10,000 750 100 230 9.5 3W, 3P (L) ---- 10 218 1,500 10,000 750 100 230 9.5 3W, 3P Solenoid 5 165 G6366...

Open the catalog to page 14

POWER PUMPS G5 Series - Air A C B C (in) Reservoir (Gallons) (in) (in) 1.5 Model Pressure Rating (psi) 1st Stage 2nd Stage 1st Stage 2nd Stage 22.34 25.10 11.75 20.52 25.10 11.75 24.77 20 Output Flow (cu.in. / min.) 22.34 9.75 10 A 8.75 17 5 B 15.13 2.5 28 19.62 26.69 Motor Spec. (psi) (cfm) Valve Type Pendant Control Usable Oil Weight (lbs) G5732 1,100 10,000 700 55 90 50 3W, 3P ----- 1.5 50 G5735 1,100 10,000 700 55 90 50 3W, 3P ----- 5 108 1,100 10,000 700 55 90 50 3W, 3P Solenoid 1.5 52 1,100 10,000 700 55 90 50 3W, 3P Solenoid 5 110 G5742 1,100 10,000 700 55 90 50 4W, 3P ----- 1.5 50 G5745...

Open the catalog to page 16

POWER PUMPS G4 Series - Gas Reservoir (Gallons) C A B C (in) (in) (in) 1.5 15.13 8.75 22.34 2.5 17 9.75 22.34 19.54 5 Model Pressure Rating Output Flow 11.75 25.10 11.75 23.97 20 A B 25.10 10 28 19.60 22.84 Motor Valve Type Usable Oil Weight (lbs) 2nd Stage 1st Stage 2nd Stage B&S 1,100 10,000 400 50 127 c.c. 3W, 3P 2.5 53 G4835 1,100 10,000 400 50 127 c.c. 3W, 3P 5 108 G4843 1,100 10,000 400 50 127 c.c. 4W, 3P 2.5 53 G4845 1,100 10,000 400 50 127 c.c. 4W, 3P 5 108 power pumps 1st Stage G4833 Additional Pump Configurations MODEL Class G SELECTIONS Power Pump Series 4 127 c.c. Gas Motor Motor...

Open the catalog to page 18

POWER PUMPS G6 Series - Gas Reservoir (Gallons) C A B C D E (in) (in) (in) (in) (in) 2.5 Model E Pressure Rating (psi) 19.86 5.71 ---- 11.75 22.36 8.46 25.10 19.60 11.75 26.61 12.71 25.10 20 A 9.75 19.60 10 B 17 5 D 23.50 19.60 26.36 12.46 28 28 x 22.68 x 18.75 Roll Cage Dimensions for 2.5 gallon. Output Flow (cu.in./ min.) Motor Spec 1st Stage 2nd Stage 1st Stage 2nd Stage Honda Valve Type Usable Oil Weight (lbs) G6833 1,200 10,000 750 100 163 c.c. 3W, 3P 2.5 68 G6835 1,200 10,000 750 100 163 c.c. 3W, 3P 5 123 1,200 10,000 750 100 163 c.c. 4W, 3P 2.5 68 1,200 10,000 750 100 163 c.c. 4W, 3P 5...

Open the catalog to page 20

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