Mars-HV

Mars-HV

Mars-HV

Product catalog summary
Description
The Mars-HV is a self-contained medium voltage load bank designed for up to 15KV, utilizing the Simplex Saturn Load Module with an onboard dry-type power transformer. It consists of three main sections: a high voltage section, a low voltage resistive load section, and a control section. The unit requires only a 3-phase feeder connection, with load circuits and cooling fans operating at 480V and control circuits at 120V.
Features
The load bank features a self-contained load and control system, utilizing the Simplex “Powr-Web” load element. It includes branch circuit fuse protection, digital load control, and a comprehensive malfunction detection system. The modular enclosure design separates control and power sections, with weatherproofing and thermal isolation. The unit supports vertical airflow to exhaust hot air safely.
Specifications
The “Powr-Web” resistive load element is made from FeCrAl alloy, with a maximum continuous temperature rating of 1920°F. The load bank operates at a maximum of 1080°F, with a cool-down time of 10 seconds. It supports capacities from 700KW to 1200KW, with a voltage range up to 15KV AC, 3-phase. The load bank operates at 50 and 60 Hz, with load steps available in various resolutions.
Principle Systems and Components
The load bank is a freestanding unit with resistive load elements, load control devices, and a cooling system. It includes Simplex “Powr-Web” open wire elements, branch circuit contactors, and fuses for circuit protection. The power connection is facilitated by a plated bus bar, and the cooling system uses forced air with a vertical airflow design.
Enclosure
The modular enclosure consists of a NEMA-3R rainproof power section, a control section, and an exhaust hood. It features hinged doors with stainless steel hinges and lockable latches, with a double wall construction for thermal isolation. The enclosure is finished with a UL Listed process, either powder-coated or liquid-coated.
D-Series, Digital Load Controller
The D-Series controller supports Simplex “Auto-Test” software for automated load bank testing, data acquisition, and report generation. It features a PLC-based system with a color TFT touchpanel interface, network capability, and integration with PC software. The controller supports MODBUS RTU over RS-485 or Ethernet for networking and can be accessed remotely via IP address.
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Catalog excerpts

Mars-HV-1

Medium Voltage Load Bank Description The Mars-HV is a self-contained load bank to 15KV utilizing the Simplex Saturn Load Module with onboard dry-type power transformer. It is a freestanding, skidded unit consisting of three principle sections: 1. High voltage section consisting of main input power terminals, high voltage: 480V 3-phase power transformer, low voltage output terminals, and outputs to load cell 2. 480V, low voltage resistive load section consisting of one 700-1200KW forcedair cooled load cell 3. Control Section All control circuits and control power supplies are powered internally. The Mars-HV requires connection of a 3-phase feeder only. Load circuits and cooling fan operate at 480V; control circuits operate at 120V. Input disconnects, fuses, lightning arrestors and potheads available as options. Features • Self-contained load and control system • Utilizes the proven Simplex “PowrWeb” load element (see page 2) • Branch circuit fuse protection of load elements • Digital load control (see page 4) • Color coded and numbered wiring; power wiring 150°C • Plated bus bar Benets • Modular enclosure design with separate and isolated control and power sections • Type 3R weatherproof power section, including load elements and cooling fan. • Type 3R weatherproof control section with generous cable connection space, thermally and electrically isolated from resistive load power section. • Vertical airow, exhausts hot air above level of personnel and away from buildings, pavement etc. • Slide-out, tray mounted load elements • Comprehensive overload, short circuit and malfunction protection • Highly standardized, based upon extensive product line spanning from 5KW to 3MW • Supported by comprehensive engineering and product support, including detail manuals, 24 hour eld service, availability of start-up services. • Comprehensive malfunction detection system

 Open the catalog to page 1
Mars-HV-2

Medium Voltage Load Bank • Page 2 Powr-Web Resistive Load Element Description Simplex Load Banks utilize “PowrWeb” load elements. The “Powr-Web” is an advanced design, air-cooled power resistor specically designed for application to Load Bank systems. The “Powr-Web” is conservatively operated at half the maximum temperature rating of the alloy and features a short-circuitsafe design based on continuous mechanical support of the element by high temperature, ceramic clad stainless steel rods. The “Power Webs” are assembled into discrete trays which are assembled in a vertical “stack.” Each tray...

 Open the catalog to page 2
Mars-HV-3

Principle Systems and Components The load bank is a completely selfcontained, freestanding unit which includes all resistive load elements, load control devices, load element branch circuit fuse protection, main load bus and terminals, cooling system, control power supply, unit controller and malfunction detection system and NEMA type enclosure. Medium Voltage Load Bank • Page 3 Element Circuit Protection Branch circuit fuses, each 50KW branch circuit, 70A, 200kAIC, current limiting type. Modular enclosure consists of three parts: Power Wiring 600V, 150°C insulation rating. Control Wiring 600V,...

 Open the catalog to page 3
Mars-HV-4

Medium Voltage Load Bank • Page 4 D-Series, Digital Load Controller With D-Series controllers, the user enjoys a signicant savings of installation cost. Versus traditional analog (toggle switch) panels, connections for remote control are reduced to a single RS-485 or Ethernet Cat-5 cable. Multiple control stations are easily networked. Valuable space is conserved. Reliability is enhanced. With D-Series controllers, data monitoring and acquisition, load bank automation and BMS integration are made simple. The D-Series is networked via MODBUS RTU over RS-485 or Ethernet allowing simple daisy chain...

 Open the catalog to page 4
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.