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Grease Separators
Grease Separators
SIMOP is a leading company in the production of grease separators, with 35 years of experience in research and development. They offer a wide range of products aimed at improving environmental conditions through innovative and sustainable solutions.
SIMOP provides grease separators made from polyethylene and glass-reinforced polyester (GRP), known for their durability and corrosion resistance. These products are quality tested and come with a 20-year corrosion warranty.
The document includes a detailed guide for selecting the appropriate grease separator based on the type of establishment, such as hotels, restaurants, hospitals, and food industries. It features dimensioning tables to help determine the necessary separator size based on the number of meals served or the type of food processing activity.
Instructions are provided for installing pretreatment devices in various settings, including those with or without water tables. The document specifies materials like polyethylene (PEHD) and GRP and provides technical sheets for different installation scenarios.
SIMOP offers optional accessories such as grease and sludge sensors, extension shafts, and remote extraction devices to enhance the functionality of the separators, aiding in efficient monitoring and maintenance.
The document references relevant laws and regulations, such as the Environmental Code and the Water Act, ensuring that the products comply with legal standards for environmental protection.
SIMOP's comprehensive range of grease separators and accessories, backed by extensive research and development, provides reliable solutions for wastewater treatment in various industries.
The document provides technical specifications and installation guidelines for various grease and starch separators, primarily from the Apollo range, designed for both underground and above-ground installations. These devices are used to separate grease and starch from wastewater, ensuring compliance with sanitation regulations.
The separators are available in different sizes, with detailed dimensions and capacities provided for each model. They are constructed from materials like polyethylene and stainless steel, offering a 20-year warranty against corrosion. The document includes tables listing the dimensions, storage volumes, and optional features for each model.
The document outlines installation procedures for different scenarios, including installations on non-hydromorphous ground, with or without a water table, and above ground. Key installation requirements include ensuring the device is level, providing adequate aeration to evacuate gases, and maintaining accessibility for maintenance. Specific recommendations are made for aeration pipe diameters and protective measures if the installation area is subject to vehicle loads.
Various optional features are available, such as screw-on extension shafts, grease level alarms, and extraction devices. The document also mentions the possibility of remote extraction and anchoring straps for installations in challenging ground conditions.
The separators are designed to comply with EN 1825-1 and are CE marked. The document emphasizes the importance of regular maintenance according to EN 1825-2 standards.
The document provides contact details for SIMOP, the manufacturer, including their address, phone number, fax, and email.
The document outlines the specifications for waste collectors and neutralizing filters made of polyethylene. The waste collector models CD2/080 and CD2/950 have capacities of 80 liters and 780 liters, respectively. They include a cylindrical polyethylene tank, PVC connecting sleeves, and a removable basket with a stainless steel grid. The neutralizing filter is designed to neutralize battery acids and includes a high-density polyethylene tank and a basket with a stainless steel grid.
The waste collector filters solid matter from raw water, directing cleared water downstream. Maintenance involves removing waste from the basket and checking for sludge. The neutralizing filter uses crushed marble to neutralize acids, requiring regular replenishment of marble and biannual cleaning.
For grease separators, the device should be buried close to the treatment area, with specific instructions for earthwork, backfilling, and sensor installation. The document emphasizes the importance of following EN 1825-2 standards and provides guidelines for installation on non-hydromorphous ground.
Various options are available, including extension shafts and frames made of stainless steel or cast iron, and sensors for detecting grease and sludge levels. The document also includes a questionnaire for determining the appropriate grease separator based on specific usage scenarios.
- Waste collector capacities: 80 liters and 780 liters
- Neutralizing filter marble requirements: 75 kg for FN2/500, 100 kg for FN2/950
- Sensor cable length: up to 200 m
- Ambient temperature range for alarm system: -20 °C to 50 °C
Regular maintenance is crucial for optimal performance, including waste removal, marble replenishment, and sensor inspection. Installation should be performed by professionals, and adherence to relevant standards is necessary to ensure safety and functionality.
- Ground with Water Table or Hydromorphous Ground: Ensure water level does not exceed the tank's upper cone. Follow NF EN 1825-2 standard for grease separators. Maintain water under invert level during installation.
- Steps:
- Excavate to provide 0.50 m space around the device.
- Create a reinforced concrete slab (350 kg/m3 cement, 15 cm minimum thickness).
- Place the device and connect inlet and outlet pipes.
- Install a sensor for alarms before filling with water.
- Partially fill with clean water up to 50 cm from the bottom.
- Pour a second layer of fluid concrete slab.
- For green areas, use polyethylene extension shafts. For vehicle areas, use a self-supporting armoured concrete slab.
- Install a piezometer to monitor groundwater levels.
- Stabilized and Non-Hydromorphous Ground: Ensure ground is non-flooded and stable.
- Steps:
- Excavate and compact sand at the bottom.
- Place the device and connect pipes.
- Install a sensor for alarms before filling with water.
- Partially fill with clear water up to 50 cm from the bottom.
- Backfill with sand, ensuring hydraulic compaction.
- For green areas, use polyethylene extension shafts. For vehicle areas, use a self-supporting armoured concrete slab.
- Ground with Water Table: Ensure water level does not exceed the tank's upper cone.
- Steps:
- Excavate to provide 0.50 m space around the device.
- Create a reinforced concrete slab (350 kg/m3 cement, 15 cm minimum thickness).
- Place the device and connect pipes.
- Install a sensor for alarms before filling with water.
- Partially fill with clear water up to 50 cm from the bottom.
- Backfill with sand, ensuring hydraulic compaction.
- For green areas, use polyethylene extension shafts. For vehicle areas, use a self-supporting armoured concrete slab.
- Ensure proper aeration to evacuate gases and prevent insect entry.
- Contact SIMOP for assistance if unable to lower the water table.
Catalog excerpts
WASTE WATER TREATMENT Grease Separators • Hotels/restaurants • Canteens/self-service restaurants • Hospitals • Bakeries/Pastries • Butchers/delicatessen/ slaughterhouses • Fish stores, etc
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WHY CHOOSING SIMOP? 35 YEARS OF RESEARCH AND DEVELOPMENT ! By choosing SIMOP, you will choose a strong business leader with 35 years of experience and an international reputation. Our research department impregnated with a strong spirit of innovation is constantly at the forefront of new techniques and technologies. The strength of our research and development allow us to continually evolve existing products launched on the market regularly which have reliable and sustainable solutions which contribute to improve the environment and its patented processes. LARGE STOCKS AVAILABLE 4 industrial...
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Grease Separator Grease Separator passing through a door Grease and Starch Separators X Grease and Starch Separators passing through a door Starch Separators Silt storages Waste collectors Battery acids neutralizing filter Technical Sheet PEHD PEHD PEHD PEHD GRP Stainless Steel PEHD PEHD GRP Stainless Steel without with water table water table PEHD PEHD PEHD PEHD 10 rue Richedoux 50480 SAINTE-MÈRE-ÉGLISE – FRANCE – Tél. +33 (0)2 33 95 88 00 – Fax +33 (0)2 33 21 50 75 www.simop.com – e-mail : [email protected] Document non contractuel. Les cotes (en mm) sont données à titre indicatif et peuvent être...
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A COMPANY AT THE CUTTING EDGE OF TECHNOLOGY The widest range on the market Based on our 35 years of technical and industrial experience, we offer polyethylene and polyester grease separators constituting the multi-line materials range the widest on the market. 1) Grease level sensor 2) Remote drain system 3) Sprinkler system for starch separator 4) Interior view of a separator An integrated test base Prior to be launched on the market, all devices are tested on our test base. This base allows the validation of the suitability of the products in their employment contexts (groundwater, backll loads,...)....
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A MULTI-MATERIAL PRODUCTION Simop offers a complete range of grease separators in polyester and polyethylene. Their production uses different technologies to meet your needs. WARRANTY 20 YEARS AGAINST CORROSION Simop has 35 years of experience in the manufacture of rotational molding. Our industrial facilities allow us to manufacture the larger monobloc parts in Europe (35 m3). This ensures easy implementation and maintenance, perfect sealing of our devices and has the advantage of being recyclable. Rotomolded part Filament Winding WARRANTY 20 YEARS AGAINST CORROSION Our method, based on the...
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SELECTION GUIDE How to choose your separator depending on the premises? Catering, workshops preparing meat Determining the treatment type* Backeries/pastries, sh stores, other agri-food industries Entering and sending a SIMOP questionnaire (page 30) Dimensioning Calculation Dimensioning Calculation (Table pages 5 to 7) Choosing a device adapted to the installation type (see summary) Choosing a device adapted to the constraints of installation (see summary) Choosing your separator *Preparing a meal gives out greasy, oily residues as well as solid matter. A potato peeler brings out foam and debris....
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TRADITIONAL FOOD RESTAURANTS, HOTELS, HOSPITALS DIMENSIONING TABLE Grease separators / grease starch separators Hotel Daily duration of activity Starch separator Size *In principle, we consider the grease density is 0.94, the efuent temperature is up to 60°C and the presence factor of detergents is 1.3 (occasionally or always). If the density, temperature and detergents factor are different, send us back the questionnaire (page 30) completed. 10 rue Richedoux 50480 SAINTE-MÈRE-ÉGLISE – FRANCE – Tél. +33 (0)2 33 95 88 00 – Fax +33 (0)2 33 21 50 75 www.simop.com – e-mail : [email protected] Document...
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DINING AREAS,CANTEENS, SELF-SERVICE RESTAURANTS, OFFICES, FACTORIES... DIMENSIONING TABLE Grease separator/ Grease and starch separator Self-service Heated kitchen Daily duration of activity Size * Starch Separator Size *In principle, we consider the grease density is 0.94, the efuent temperature is up to 60°C and the presence factor of detergents is 1.3 (occasionally or always). If the density, temperature and detergents factor are different, send us back the questionnaire (page 30) completed. 10 rue Richedoux 50480 SAINTE-MÈRE-ÉGLISE – FRANCE – Tél. +33 (0)2 33 95 88 00 – Fax +33 (0)2 33 21...
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BUTCHERS / DELICATESSEN SLAUGHTERHOUSES DIMENSIONING TABLE LITTLE ENTERPRISE** MEDIUM ENTERPRISE** LARGE ENTERPRISE** *In principle, we consider the grease density is 0.94, the efuent temperature is up to 60°C and the presence factor of detergents is 1.3 (occasionally or always). If the data is different, please contact us. ** As dened in the standard EN1825-2 10 rue Richedoux 50480 SAINTE-MÈRE-ÉGLISE – FRANCE – Tél. +33 (0)2 33 95 88 00 – Fax +33 (0)2 33 21 50 75 www.simop.com – e-mail : [email protected] Document non contractuel. Les cotes (en mm) sont données à titre indicatif et peuvent être...
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BAKERIES / PASTRIES, FISH STORES AND OTHER FOOD INDUSTRIES, SPECIAL CASES DIMENSIONING Bakeries/Pastries The size is calculated based on the amount of oil products used daily (oil, butter, margarine), efuent temperature, the presence or absence of milk. It is necessary to send us the Special Technical Specications (STS) coming from a technical engineering department to determine the sizing of your separator. To do this, you can photocopy, complete and return the questionnaire on page 30. Fish stores There is little fat. To retain scales and sh bones, a waste collector (page 26) may be installed...
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OPTIONAL ACCESSORIES Extension shaft The control unit can control up to three different sensors : grease, sludge and overow. It is programmed to monitor the status of connected sensors every 30 minutes, but the frequency can be set differently. The current state is displayed on the 2x16 LCD screen located on the front of the unit. A centralized alarm signal or any external alarm device can also be connected to the relay. An extension shaft is a piece allowing a landll of greater depth to ensure freeze protection and let access to the frame. They are made of high density polyethylene. Refer to...
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