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Simax 80

Simax 80

Simax 80

Product catalog summary
Introduction:
The SIMAX 80 is an automatic high-efficiency sawing machine designed for cutting round and square bars. It features a carbide blade and an automatic loader for continuous cycle operation.
Specifications:
  • Blade Diameter: Ø285x2.0x1.7x32 and Ø300x2.0x1.7x32
  • Round Bar Cutting Range: Ø10 mm to Ø80 mm
  • Square Bar Cutting Range: 55x55 mm to 60x60 mm
  • Cutting Length: 10 mm to 3,000 mm
  • Motor Power: 11 kW
  • Speed: 70 - 200 min-1
  • Cutting Feed Rate: 0-3,000 mm/min
  • Rapid Feed Rate: 20 m/min
  • Electrical Consumption: 15/21 kW/kVA
  • Machine Weight: 4000 Kg
  • Floor Space Required: L 2,680 x W 1,890 x H 1,850 mm
Cutting Head:
The cutting head is driven by a brushless motor and a ball screw system, allowing for variable speed control via an electronic inverter. The head movement is inclined at 45° and features automatic lubrication, ceramic blade guides, and a clutch brake to eliminate vibration.
Material In-Feeding:
The material is fed using a vice on chromium-plated slips, driven by a brushless motor. The system includes automatic lubrication and hydraulic nipper closing, with a feed speed of 24 m/min.
Optional Features:
Includes exhaust deflector, chip conveyor, smoke extractor, remote support, and a third axis for supporting long pieces and reducing waste.
Loading Devices:
Automatic loading devices are available for round and square bars, with manual adjustments based on bar diameter. The beam loader can handle bundles of bars, and the system includes motorized belts for material transport.
Unloader:
The unloading system is customizable, with standard lengths of 1000 mm. It automatically separates trim-cuts and scraps from good pieces using a pneumatic deflector.
Cycle of Work:
The machine operates in a cycle that includes automatic bar loading, material feeding, cutting, and unloading, with sensors to detect when a bar is finished and automatically load the next one.
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Catalog excerpts

Simax 80-1

TECHNICAL FEATURESE PRODUCTION TABLE INFORMAZIONI TECNICHE

 Open the catalog to page 1
Simax 80-2

INTRODUCTION: Out Simax80 is a sawing machine with entirely automatic high-efficiency carbide blade. This sawing machine is used in the cutting production of bars of round section, and squares. Is equipped of an automatic loader to feed the unit of cut in continuous cycle. Exemple model CUTTING SECTION: BLADE CUTTING LENGTH

 Open the catalog to page 2
Simax 80-3

CUTTING SPECIFICATIONS: NUMBER OF BLADE THEET MOTOR POWER CUTTING FEED RATE RAPID FEED RATE STROKE FEEDING OF THE MATERIAL FEEDING GRIPPER MOTOR POWER FORWARD CALIPER SIZER FEED SPEED MINIMUM WASTE LENGTH (with third axis) ELECTRICAL CONSUMPTION APROX MACHINE WEIGHT REQUIRED FLOOR SPACE INLET STANDARD BAR LENGTH

 Open the catalog to page 3
Simax 80-4

CUTTING HEAD: The movement of the head movement is commanded by a brushless motor (an axis) that is moving by a ball screw system, the slides is moving by a rollers recycle. This function units are lubricated automatically. The motorization of the cutting head that does turns the blade, is using a motor to varying speed by electronic inverter that allows to get a varying assembly of the number of loops of the blade in mode from can optimize the speed in operation of the material to cut, this various assembly after 50 to 170 loops per minute. The speed of the head movement is commanded by a brushless...

 Open the catalog to page 4
Simax 80-5

MATERIAL IN-FEEDING: The material in-feeding happens by a vice mounted on two cylindrical chromium-plated slips that allow to feed the material in the consistent location to the cut. MATERIAL IN-FEEDING By means of a ball screw driven by a Brushless motor (stroke 530 [mm], with the possibility of duplicating the stroke for longer pieces) No manual adjustments needed Closing material On both sides of the blade nipper closing Hydraulic nipper closing , both vertical and horizontal In-feeding unity Raise the feed unit to avoid scratches in the material In-feeding speed Automatic lubrication of clamping...

 Open the catalog to page 5
Simax 80-6

EXHAUST DEFLECTOR CHIP CONVEYOR SMOKE EXTRACTOR REMOTE SUPPORT THIRD AXIS Via ethernet cable or wi-fi Mounted after the cutting unit, it allows to support the long pieces while they are being cut and also allows the reduction of waste by optimizing the end of the bar. The movements are all pneumatic. THIRD DISCHARGER ASSY: Auto-centring device with ball-screw drive by Servo and hydraulic gripper with variable pressure, this allow 2 functions: 1. In case of long pieces the third axis move the cut piece to open the cut and do not let touch the material to the blade. 2. Allow to reduce the scrap...

 Open the catalog to page 6
Simax 80-7

LOADING DEVICES: BEAM LOADER Bar lenght Load capacity Automatic loading device where the operator places the bundle of bars in the cradle Round bar from Ø15 [mm] to Ø80 [mm] Square bar 55x55 [mm] or 60x60 [mm] From 3000 to 6500 [mm] (optional up to 12000 [mm]) 6000 [Kg] Single manual loader adjustment, by handwheel, based on the diameter of the bar to be cut. Possibility of covering the parts in contact with the material to avoid scratching the bar. INCLINED PLANE Capacity Automatic loading device with load capacity limited to the inclined plane Barra tonda da Ø15 [mm] a Ø80 [mm] Barra quadra...

 Open the catalog to page 7
Simax 80-8

Exemple model UNLOADER: The unloading of the cut pieces happens automatically. In the machine the trim-cuts and the scraps are discharged in one specific side while the chippings are going in one specific box only for them. To share the scrap from the good pieces there is a pneumatic deflector. The unloading is built on customer request. The Motorized belt with speed controlled by inverter Heavy duty stainless steel conveyor belt N ° 2 Unloading positions of the pieces N ° 1 position for the unloading of scraps (butting and end of bar

 Open the catalog to page 8
Simax 80-9

Exemple model The machine can be despatched with an automatic loader (stocker). 1. Take in of the bar that is deposited on the roller way (in automatic way) 2. material in-feeing to the blade 3. positioning for the trim-cut 4. vice closing 5. start of the motor of the blade 6. descent of the head till cutting all the section of the material. 7. return of the head to do the material in-feeding. 8. vice opening 9. material in-feeding 10. Vice closing with consequent resumption of the cycle from the point 4 till the point 9 in the case a special sensor senses that the bar is finished the machine...

 Open the catalog to page 9

All SIMEC srl catalogs and technical brochures

  1. X 120 CNC

    3  Pages

  2. MEC 3000

    3  Pages

Archived catalogs

  1. CICOLMEC 1000

    4  Pages

  2. Simax 100

    9  Pages

  3. SIMAX 100

    2  Pages

  4. SIMAX 150

    2  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.