*mydirectindustry

Catalogs
SILMAX
SILMAX CARBIDE & HSS 2011 CATALOGUE

SILMAX CARBIDE & HSS 2011 CATALOGUE

Product catalog summary

Overview: The document is a technical catalog from Silmax, detailing their range of carbide and HSS (High-Speed Steel) cutting tools, including end mills and drills. It provides specifications, applications, and technical data for various machining processes.

Product Specifications: The catalog lists various types of cutting tools such as solid carbide end mills, carbide drills, and HSS end mills. Each product type is detailed with dimensions, material composition (e.g., MG Co10, Ultra Fine), and specific applications like machining steels, hardened steels, stainless steels, Inconel, titanium, aluminum, light alloys, and graphite.

Technical Data: The document includes detailed cutting parameters such as cutting speed (Vc), feed rate (fz), and spindle speed (rpm) for different tool diameters. It also provides information on tool geometry, including the number of cutting edges (Z) and helix angles (λ).

Applications and Recommendations: Recommendations for specific machining processes are provided, such as face milling, 3D copy milling, and pocketing. The catalog emphasizes the importance of selecting the right tool geometry and material for optimal performance and wear resistance.

Performance Characteristics: The catalog highlights the high performance of Silmax tools, particularly their wear resistance and suitability for high feed rates and radial infeed applications. It also discusses the benefits of using ultrafine grain carbide for enhanced tool life.

Key Data from Tables: The tables provide detailed specifications for each tool, including diameter ranges, cutting speeds, and feed rates. They also include pricing information and specific codes for ordering.

Conclusion: Silmax offers a comprehensive range of high-performance cutting tools designed for various industrial applications. The catalog provides essential technical data to assist in selecting the appropriate tool for specific machining tasks, ensuring efficiency and precision in manufacturing processes.

Specifications: The document provides detailed specifications for various cutting tools, including dimensions (D, d, L, l, Cr), angles (λ, γ), and material properties. The tools are designed for machining hardened steels, stainless steels, Inconel, titanium alloys, and duplex materials. The tools are categorized under different series such as Ultra Fine, Silmax Norm, and others, each with specific geometrical and material characteristics.

Procedures: The document outlines machining processes and parameters for different materials. It includes cutting speeds (Vc), feed rates (fz), and spindle speeds (n) for various tool diameters. The procedures emphasize the importance of selecting appropriate parameters to enhance tool life and machining efficiency.

Standards and Norms: The tools adhere to specific standards, ensuring high precision and performance. The cutting edge quality is controlled at a micrometric level, and the tools feature advanced geometries for improved productivity and reduced vibrations.

Recommendations: Recommendations include using specific tools for particular materials to achieve optimal performance. The document suggests using tools with nano-structured hard metal for increased hardness and toughness, resulting in a 30% performance increase when machining hardened materials.

Key Data from Tables: The tables provide pricing information for different tool models, along with their respective dimensions and cutting parameters. The data highlights the cost-effectiveness and versatility of the tools for various industrial applications.

Critical Information: Emphasis is placed on the tools' ability to reduce vibrations and extend tool life. The new geometries allow for more efficient machining with multiple cutting edges, significantly boosting productivity compared to traditional tools.

Specifications: The document provides specifications for various types of drills and end mills, including carbide drills and HSS (High-Speed Steel) end mills. The specifications include dimensions such as diameter (d1, d2), length (l1, l2, l4), and angles (e.g., 140°). The document also lists available shank styles and their corresponding dimensions.

Procedures: The document outlines machining processes and cutting parameters for different materials and tool types. It includes recommended cutting speeds (Vc) for materials with varying tensile strengths (e.g., <800 N/mm², <1000 N/mm², etc.).

Standards and Norms: The document references several standards, including ISO 1641/I and DIN 327, which relate to the specifications and performance of the tools.

Recommendations: Recommendations are provided for the use of different tool types based on material hardness and machining requirements. The document suggests specific tools for roughing and finishing processes, with details on the appropriate cutting parameters.

Key Data from Tables: The tables in the document provide detailed information on tool dimensions, cutting parameters (e.g., feed rate, speed), and pricing for various tool models. For example, the feed rate (fz), cutting speed (F), and spindle speed (n) are given for different tool diameters and materials.

Critical Information: Cutting speeds vary based on material tensile strength. Specific tool dimensions and angles are crucial for selecting the right tool for a given application. Pricing information is provided for different tool models, indicating cost considerations for procurement. The document emphasizes the importance of adhering to specified standards for optimal tool performance and safety.

Overview: This document is a technical catalog from SILMAX, detailing various cutting tools and their specifications, pricing, and sales conditions. It includes information on different types of rotary burs, cutters, and tool-bits, along with their dimensions, coatings, and prices.

Specifications: The document lists specifications for various tools such as rotary burs (ball shape, inverted cone shape), cylindrical cutters, radial cutters, and end mills. Each tool type is detailed with dimensions (D, d, L, l), cutting types (Single Cut, Double Cut, Alu Cut, Diamond Cut), and coatings (Uncoated, AlCrN, AlTiN).

Pricing: Prices are provided in Euros for each tool type and size, with variations based on coatings and cutting types. The document specifies that prices are subject to change and are ex-works SILMAX.

Sales Conditions: Orders are accepted based on general sales conditions, with a minimum order value of €100. Packaging must be reusable to avoid damage during shipping, and delivery is estimated at 10 working days. An expedited delivery option is available with a 20% surcharge.

Resharpening and Recoating Services: The document includes a price list for resharpening and recoating services, indicating that costs should be summed from respective columns for these services.

Key Data from Tables: Rotary burs are categorized by shape and cutting type, with specific dimensions and prices listed for each variant. Cylindrical cutters are detailed with series (Short, Normal, Long) and shank types (cylindrical, conical), with prices varying by size and coating. Radial cutters and end mills are specified with dimensions and prices, highlighting the cost differences based on coatings and series.

Critical Information: Minimum order value is €100, and prices are subject to change at the company's discretion. Tools must be adequately packaged to prevent damage during shipping, with additional charges for packaging if not reusable. Delivery time is typically 10 working days, with an option for expedited delivery at an additional cost.

Conventional Milling: The chip thickness starts at zero and increases to a maximum at the end of the cut, leading to a tendency to push the workpiece away. This results in high friction between the tool and the workpiece.

Climb Milling: The tooth meets the work at the top of the cut, producing the thickest part of the chip first. This method is efficient, provides a long tool life, and results in a better surface finish.

Milling Techniques: Various milling techniques are discussed, including slot milling, side milling, face milling, and helical interpolation, each with specific applications and benefits.

Coating and Material Specifications: The document lists different coatings such as TiAlN, AlCrN, and Diamond, with their hardness, thickness, and maximum service temperature. It also specifies suitable materials for each coating, including steel, hardened steel, and superalloys.

Wear Monitoring: Recommendations for monitoring tool wear include reducing cutting speed and feed to prolong tool life. Specific types of wear such as flank wear, crater wear, and chipping are addressed with strategies to mitigate them.

General Sales Conditions: The document outlines the terms of sale, including product offers, pricing, transport, delivery, payment, tolerances, warranty, returns, and dispute resolution. It emphasizes the importance of written confirmations and the buyer's responsibility for transport costs.

General Sales Conditions: Product Catalog and Offers: Offers are binding upon written acceptance. SILMAX can change products and technical data without notice. Orders under €100 are not accepted. Prices: Standard tools are invoiced at current SILMAX prices, excluding VAT. Prices for custom products are fixed for the offer's validity period. Prices for international sales may change due to currency or tariff changes. Shipment: Shipping costs and taxes are the buyer's responsibility unless otherwise agreed. SILMAX is not liable for delivery delays due to transportation issues. Delivery: Delivery times are guidelines and may be affected by force majeure events, allowing SILMAX to suspend or cancel orders without penalty. Payment: Payment is due upon delivery unless otherwise agreed. Late payments incur interest charges. Tolerance: Tool tolerances are specified in the catalog. For custom products, standard tolerances apply unless otherwise agreed. Warranty: Products are warranted against defects for six months. The warranty does not cover indirect damages. Returns, Claims, and Disputes: Returns require prior approval. Complaints must be made within eight days of discovery and within six months of receipt. SILMAX's liability is limited to refund or replacement of defective goods. Termination Clause: Non-payment results in automatic contract termination, requiring product return. Jurisdiction: Disputes are under the jurisdiction of the Court of Milan.

Catalog excerpts

Silmax Quality

Open the catalog to page 2

Frese Integrali in Metallo Duro, Solid Carbide End mills, VHM-Fräser, Frezy pe³nowêglikowe, Punte in Metallo Duro, Carbide Drills, Hochleistungsbohren, Wiert³a wêglikowe du¿ej wydajnoœci Frese in Acciaio Super Rapido, Hss End mills, HSS-Fräser, Frezy ze stali HSS Altri Prodotti, Other Cutters, Andere Produkte, Inne produkty Services, Service-Leistungen, Serwis Informations, Technische Informationen, InformacjeCarbideHssAltri pag. 204 pag. 239 pag. 5 pag. 119 pag. 122 pag. 201 pag. 240 pag. 257 pag. 258 pag. 272Silservice/ServiziInfo Tecniche

Open the catalog to page 3

Carbide Frese integrali in Metallo Duro Solid Carbide End mills Vollhartmetallfräser Frezy wykoñczeniowe z monolitu wêglika Punte in Metallo Duro Carbide Drills Hochleistungsbohren Wiert³a wêglikowe du¿ej wydajnoœci

Open the catalog to page 4

Frese ad alte prestazioni per la lavorazione di Acciai Frese per la lavorazione di Acciai Temprati Frese per la lavorazione di Inox, Inconel e Titanio Frese per la lavorazione di ALU e Leghe Leggere Frese per la Lavorazione di Grafite Microfrese per Lavorazioni Universali Frese per Lavorazioni Universali Punte ad alto rendimento End mills for machining Steels Hochleistungsfräser für die Stahlbearbeitung Frezy do obróbki stali End mills for machining Hardened Steels Fräser für die Bearbeitung von gehärteten Stählen Frezy do obróbki stali utwardzanych Machining of Stainless steels, Inconel and...

Open the catalog to page 5

6 CARBIDE SILMAX 2011 Frese ad alte prestazioni per la lavorazione di Acciai End mills for machining Steels Hochleistungsfräser für die Stahlbearbeitung Frezy do obróbki stali Cod. Pag. 155 142 148 09w 151 153 153 Cr 04w 08w 152 152 Cr 144 HPC SILMAX SILMAX SILMAX SILMAX SILMAX SILMAX SILMAX SILMAX SILMAX SILMAX 19 19 21 23 25 27 29 19 21 28 D. 6 - 20 mm D. 3 - 16 mm D. 3 - 16 mm D. 3 - 12 mm D. 4 - 16 mm D. 6 - 20 mm D. 3 - 20 mm D. 3 - 16 mm D. 6 - 20 mm D. 3 - 16 mm Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Silmax Norm Silmax...

Open the catalog to page 6

SILMAX 2011 CARBIDE 7 Frese ad alte prestazioni per la lavorazione di Acciai End mills for machining Steels Hochleistungsfräser für die Stahlbearbeitung Frezy do obróbki stali Cod. Pag. 192 734 90 733 190 191 710 720 31 31 32 32 35 34 35 37 HPC D. 1 - 12 mm D. 1 - 16 mm D. 2 - 6 mm SILMAX D. 2 - 20 mm D. 1 - 12 mm SILMAX D. 1 - 12 mm SILMAX D. 4 - 20 mm D. 1 - 12 mm SILMAX SILMAX SILMAX SILMAX SILMAX MG Co10 MG Co10 Ultra Fine Ultra Fine MG Co10 MG Co10 MG Co10 MG Co10 Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Z=2 Z=2 Z=2 Z=2 Z=2 Z=2 Z=2 Z=2...

Open the catalog to page 7

8 CARBIDE SILMAX 2011 Frese per la lavorazione di Acciai Temprati End mills for machining Hardened Steel Fräser für die Bearbeitung von gehärteten Stählen Frezy do obróbki stali utwardzanych Cod. Pag. Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Z=2 Z=4 Z=4/6 Z=4 Z=4 ë 0° ë 0° ë 30° ë 52° ã -15° ë 45° ã -10° Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Ultra Fine Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Silmax Norm Z=6 Z=4 Z=4/6 Z=2 Z=4 Z=2 ë 45° ã -10° ë 0° ë 30° ë 17° ã -4° ë 30° ã -10° ë 17°...

Open the catalog to page 8

SILMAX 2011 CARBIDE 9 Frese per la lavorazione di Inox, Inconel e Titanio Machining of Stainless steel, Inconel and Titanium Fräser für Inox, Inconel und Titanlegierungen Frezy do obróbki Inox, Inconel oraz stopów tytanu Cod. Pag. 117 017 COLOUR 120 120 Cr 124 124 Cr 737 119 119 Cr 118 118 Cr 53 53 54 55 57 59 59 D. 6 - 20 mm SILMAX D. 6 - 20 mm D. 6 - 20 mm D. 3 - 16 mm D. 6 - 20 mm SILMAX SILMAX SILMAX SILMAX D. 6 - 20 mm SILMAX D. 10 - 20 mm SILMAX Ultra Fine Ultra Fine Ultra Fine Ultra Fine MG Co10 MG Co10 Silmax Norm Silmax Norm Silmax Norm Silmax Norm 6527L Silmax Norm Z=4 Z=4 Z=4 Z=4 Z=3/4...

Open the catalog to page 9

10 CARBIDE SILMAX 2011 Frese per la lavorazione di ALU e Leghe Leggere Machining of Alu and Light Alloys Fräser für die Bearbeitung von Alu und Leichtlegierungen Frezy do obróbki aluminium oraz stopów lekkich Cod. Pag. 765s 179c 700 701 015s 165s 175s 175s Cr 115s 115s Cr 739c ALU 63 63 65 66 69 67 67 68 68 D. 3 - 20 mm D. 2 - 20 mm D. 2 - 12 mm SILMAX SILMAX D. 2 - 20 mm D. 4 - 20 mm SILMAX D. 6 - 20 mm SILMAX SILMAX D. 2 - 20 mm SILMAX D. 10 - 20 mm SILMAX D. 2 - 12 mm SILMAX SILMAX MG Co10 MG Co10 MG Co10 MG Co10 Ultra Fine MG Co10 MG Co10 MG Co10 MG Co10 Silmax Norm Silmax Norm 6527L 6528...

Open the catalog to page 10

SILMAX 2011 CARBIDE 11 Frese per la lavorazione di Grafite End mills for machining Graphite Fräser für die Bearbeitung von Graphit Frezy do obróbki grafitu Cod. Pag. 179c 175Cr 739c 111Cr 765s 737 121 122 GRAFITE 76 76 73 74 77 77 75 78 D. 3 - 12 mm D. 2 - 16 mm D. 2 - 12 mm SILMAX SILMAX D. 0,5 - 3,0 mm D. 2 - 16 mm SILMAX D. 1 - 16 mm SILMAX SILMAX D. 0,5 - 3,0 mm SILMAX D. 3 - 16 mm SILMAX SILMAX MG Co10 MG Co10 MG Co10 MG Co10 MG Co10 MG Co10 MG Co10 MG Co10 Silmax Norm Silmax Norm 6527L 6528 6527L 6528 Silmax Norm Silmax Norm Silmax Norm Silmax Norm Z=2 Z=2 Z=2 Z=3 Z=2 Z=2 Z=2 Z=2 ë 30°...

Open the catalog to page 11

12 CARBIDE SILMAX 2011 724 86 SILMAX D. 1,5 - 3,0 mm MG Co10 Silmax Norm Z=4 ë 45° Microfrese per lavorazioni universali Nervature, Rib Cutters, Rippfräser, Frezy do elementów cienkoœciennych Nervature, Rib Cutters, Rippfräser, Frezy do elementów cienkoœciennych Micro end mills for general applications Mikrofräser für allgemeine Berarbeitungen Mikro frezy ogólnego stosowania Cod. Pag. 171 111 737 131 121 721 722 MICRO 122 116 172 114 80 82 88 88 89 89 90 90 91 91 92 SILMAX D. 0,2 - 3,0 mm SILMAX SILMAX SILMAX D. 0,2 - 3,0 mm D. 0,1 - 3,0 mm D. 0,6- 3,0 mm D. 0,1 - 3,0 mm D. 1,0 - 3,0 mm D. 0,5...

Open the catalog to page 12

All SILMAX catalogs and technical brochures

ROUGHING END MILLS
18 Pages