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MagLine | Magnetic Length and Angle Measurement Systems

MagLine | Magnetic Length and Angle Measurement Systems
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MagLine | Magnetic Length and Angle Measurement Systems

Product catalog summary
Company Overview
SIKO, established in 1963, is a leader in measurement technology, specializing in instruments for measuring length, angle, and speed. The company is certified to DIN EN ISO 9001:2008 and focuses on sustainable resource use. SIKO offers six product lines, including MagLine, which specializes in magnetic length and angle measurement systems.
MagLine Product Overview
MagLine systems use contactless scanning of magnetic fields to convert measurements into digital or analog signals. They are wear-free, robust against environmental factors, and offer high accuracy and reproducibility. MagLine is suitable for linear and radial position tracking, speed, and angle measurements, especially in challenging industrial conditions.
MagLine Variants
  • MagLine Micro: Designed for high-resolution linear measurements in dynamic processes, with a resolution of up to 0.2 µm and a maximum measuring length of 90 m.
  • MagLine Basic: Offers components for incremental or absolute measurements, suitable for various processing industries with a resolution down to 1 µm.
  • MagLine Macro: Ideal for long-distance measurements with a reading distance of up to 20 mm, suitable for extreme conditions.
  • MagLine Roto: Suitable for precise speed or angle measurements under difficult conditions, ensuring durability and reliability.
Technical Details
MagLine systems use magnetic bands scanned by sensors to convert path information into standardized signals. They can perform incremental, quasi-absolute, or true-absolute measurements.
Measurement Methods
The document discusses quasi-absolute and true-absolute measurement methods. Quasi-absolute relies on incremental measurements buffered in an electronic evaluation unit, while true-absolute uses magnetic strips encoded absolutely, eliminating the need for referencing.
Specifications
Key specifications include resolution options (0.2, 1, 2, 5 µm), system accuracy (±10 µm), repeat accuracy (±1 µm), operating voltage (10.5 to 30 V DC), and protection category (IP67).
Procedures
Guidelines for mounting and aligning sensors with magnetic tapes are provided, emphasizing correct alignment for accurate readings. Pin assignments for various connectors are included.
Standards and Norms
Sensors comply with EMC standards EN 61000-6-2 and EN 61000-6-4 for interference resistance and emission. The protection category is defined by EN 60529.
Recommendations
Recommendations include ensuring proper alignment of sensors and magnetic tapes, considering delay after switching on the operating voltage, and selecting appropriate cable lengths and types for specific applications.
Key Data from Tables and Diagrams
Detailed tables for pin assignments, ordering information, and technical data for each sensor type are included, along with diagrams for mounting instructions and signal patterns.
Critical Information
Critical information includes the need for precise alignment of sensors, the impact of environmental conditions on sensor performance, and the importance of selecting the correct operating voltage and connection type for each application.
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Catalog excerpts

MagLine | Magnetic Length and Angle Measurement Systems-1

MagLine | Magnetic Length and Angle Measurement Systems MagLine Micro MagLine Basic MagLine Macro MagLine Roto

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MagLine | Magnetic Length and Angle Measurement Systems-2

SIKO | Precision in Motion 2

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MagLine | Magnetic Length and Angle Measurement Systems-3

Overview Table of contents 5.0 | Overview Measurement technology since 1963 Product overview Technical details 5.7 | Product index, contact information

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MagLine | Magnetic Length and Angle Measurement Systems-4

Overview Measurement technology since 1963 With a clear vision for the future! Today SIKO can look back over ve decades of experience in the production of measuring instruments for length, angle and speed measurement as well as the measurement of tilt angles and speed. With these core competencies as its foundation, SIKO develops and produces measuring instruments and positioning systems for automation and manufacturing processes that are geared to the future. The highest demands of our customers from the industry and the mechanical engineering sector are more than met by the quality, precision...

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MagLine | Magnetic Length and Angle Measurement Systems-5

Global success is never coincidental Today the robust and innovative SIKO measuring instruments are in use in industrial and mechanical engineering installations around the world. Five SIKO subsidiaries are at your disposal in the following countries: ■ ■ ■ ■ ■ U.S.A. Italy Switzerland China Singapore In addition, around 60 national and international agencies are on the spot for direct customer contact and technical support. Sales engineers and service technicians support OEM customers as well as users at their own facilities, providing competent advice and services in the respective national...

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MagLine - Magnetic length and angle measurement Product overview Economical solutions and innovative technologies for industrial applications The MagLine range is a classic example of SIKO’s innovative power. The systems are based on the magnetic measurement principle. Special benets of MagLine: ■ Completely wear-free ■ Insensitive to dust, shavings, humidity, oil, fat, etc. ■ Very robust with shock and vibration ■ No measurement errors caused by gear ratios or gear backlash ■ High system accuracy and reproducibility ■ Easy handling and mounting The challenges faced by measuring devices in extreme...

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Applications MagLine systems can be mounted directly on positioning or processing equipment, preventing measurement errors which can occur as the result of gear unit play or spindle tolerances. The reading distance (sensor/band gap) has a wide tolerance range. This can vary over the whole measuring range and within the dened limits (e.g., due to radial run-out or imprecise guides). Accuracy and reproducibility of the position values are not negatively affected as a result. The robust measuring equipment is impervious to dirt and mechanical loads in industrial environments. The main advantage...

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MagLine - Magnetic length and angle measurement Product overview MagLine Basic Track-proven and mature, the Basic range features an especially wide range of components for incremental or absolute measurement. The system’s resolution makes it suitable for measurements right down to the μm range. All measured values can be displayed directly or converted by other controllers for further processing. The Basic series also features interfaces for integration into almost any industrial environment. The versatility of this range is also demonstrated in a series of ready-to-use products. The sensor-display...

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MagLine Macro Macro is specially designed for very long distances with both absolute and incremental measurement. The systems provide a reading distance of up to 20 mm, e.g., to compensate for height variations, and accuracy data also designed for particularly long tracking paths e.g., in storage and conveying technology. As the sensors are fully encapsulated, MagLine Macro is suitable for use in extreme conditions such as stone processing. The advantages of the high protection category (IP67) and its resistance to even extremely dirty conditions are fully revealed in such applications. Standardized...

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MagLine - Magnetic length and angle measurement Technical details The magnetic measurement principle A sensor registers the magnetically encoded path information and converts this to standardized interface signals for subsequent processing. The core element of magnetic linear measurement is a permanently mounted magnetic band (also called the scale). This band is scanned by a magnetic sensor which forwards the information either to an electronic evaluation system, a higher-level controller (PLC) or directly to a connected magnetic display. The actual magnetic linear measurement is based on the...

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The quasi-absolute method This method is based on incremental measuring methods. The measured values are buffered in a system-related electronic evaluation unit so that they are available as absolute values. An integrated battery ensures that currentless motion is also recognized. The specially developed lowest-power technology enables reliable operation for up to 10 years without changing the battery. When installing battery-buffered systems, the prescribed maximum reading distance between the sensor/band must not be exceeded, otherwise measurement information can be lost even with this method....

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MagLine - Magnetic length and angle measurement Technical details Incremental systems: Reference signals of sensors and magnetic bands 1. A sensor with the code “0” (without index) is only equipped with one sensor element which measures length. A sensor version without index runs, for example, with MB500/1 incremental (one track). 2. A sensor with the code“I” (index signal) is also only equipped with one sensor element which measures length. With an additional electronic system an index signal is generated by the sensor for each period. A second track on the band is not necessary to generate...

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MagLine - Magnetic length and angle measurement Function and benefit Environmental conditions MagLine Micro max. resolution 0.2 μm This system is impervious to outside inuences, and the system provides extremely high resolutions. High resolution Incremental/absolute E.g., linear drives with dowel drilling systems, parquet manufacture, tubular lm packaging … MagLine Basic max. resolution 1 μm Unshakeable all-rounder with a number of incremental and absolute components. The special feature: Ready-to-use solutions with indicators and connected sensor. Versatile system Easy mounting Ideal for retrotting...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.