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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN

GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN

GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN

Product catalog summary
Introduction
Sika provides advanced adhesive bonding solutions for glass and windshield applications in the transportation sector, focusing on enhancing productivity, durability, and efficiency. Their products are designed to optimize manufacturing processes and reduce costs.
Customer Requirements
Sika offers a variety of adhesives tailored for direct glazing applications. The Sikaflex® range maintains glass positioning post-installation, eliminating the need for secondary fixings. Products feature low electrical conductivity to prevent galvanic corrosion and signal loss. The Sikaflex® Booster and PowerCure ranges provide rapid curing and excellent mechanical properties.
Technological Advantages
Sika's technologies offer tailored solutions for different vehicle types, fast curing options, and low surface preparation requirements. Their products support increased stiffness, weight reduction, and simplified assembly processes.
Product Offerings
Sika provides a comprehensive range of adhesives and sealants, including Sikaflex®-263 to Sikaflex®-276 PC-2, each with specific properties like weather resistance, fast curing, and high tensile strength. The PowerCure system allows for precise, ergonomic application with minimal waste.
Design Guidelines
Proper adhesive joint design is crucial for durability and performance. Sika emphasizes the importance of correct geometry to handle various forces and stresses, ensuring long service life. Proper nozzle geometry is crucial to avoid leaks and tension in components.
Installation Methods
Two primary methods are outlined: separate (two shots) and one-shot methods. UV protection is recommended for bond lines using ceramic frits or special coatings. The document outlines a three-step procedure for installing glass: applying masking tape, installing the glass carefully without pulling back if pushed too deeply, and making the desired finish by removing the tape.
Sika's Added Value
Sika provides high-quality products and services designed to enhance customer success. Their solutions aim to improve vehicle production, minimize emissions, and reduce manufacturing costs. Sika offers tailored customer training, production line audits, technical documentation, and project-specific testing.
Adhesive Consumption Table
The document includes a table detailing adhesive consumption based on joint width and thickness, providing linear meter values per 600 ml and 100 ml of adhesive.
Company Overview
Sika AG is a global specialty chemicals company supplying the building and construction industry, as well as manufacturing industries. They are leaders in materials for sealing, bonding, damping, reinforcing, and protecting structures.
Contact Information
For more information, contact Sika Services AG in Zurich, Switzerland, via phone or visit their website.
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Catalog excerpts

GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-1

GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN GLASS AND WINDSHIELD BONDING IN TRANSPORTATION Improved Efficiency and Design

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-2

YOUR PARTNER FROM ENGINEERING TO PRODUCTION WHY SIKA? Engineers developing commercial vehicles are improving their productivity, vehicle durability, and efficiency by using adhesive bonding in their vehicle design. Sika, with its global footprint, innovative mindset, technical support, and long experience in the automotive industry, is the partner from engineering to the production of advanced vehicle concepts. Our experts help you drive down manufacturing costs by optimizing your production process and employing glass bonding adhesive and sealant technology. Sika supports customers from the...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-3

WEATHERING RESISTANT ALL-IN-ONE ADHESIVEGLASS ADHESIVE SEALANT ALL-IN-ONE ADHESIVE SEALANT WITH HIGH CHEMICAL RESISTANCE FAST CURING GLASS ADHESIVE HIGH INSTANT GRAB 80°C APPLIED AUTOMATED GLASS BONDING WITH IMMEDIATE GRAB NEW SIKA SOLUTION Sikaflex®-263 BULK BOOSTER PowerCure CHEMISTRY 1C PUR COLOR Black SUITABLE FOR ... - SIDE WINDOWS - WINDSHIELDS - JOINT FILLING EN 45545-2 CLASSIFICATION R1/R7 HL3 PRODUCT DESCRIPTION The warm applied product exhibits Warm applied glass bonding adhe- Glass bonding adhesive specifically designed for the transportation market. It exhibits good application properties...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-4

A wide spectrum of joint sealants is available to meet customer requirements. This includes regional solutions to cover specific needs. Many Sikaflex® joint sealants are appropriate for multipurpose use to bond and seal glass and windshields. The Sika product portfolio also contains specific solutions with low modulus to prevent stress cracking on organic glass. PowerCure solutions offer fast return to operation in the repair case thanks to the accelerated curing speed. Always consult the most current local product datasheet. Contact your local Sika company to enquire about product availability...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-5

GLASS BONDING TECHNOLOGIES Sikaflex® Booster Different glass bonding adhesive technologies are available to suit customer needs – be it a high initial strength to move the component safely to the next step in the process, or achieving a fast curing speed. Sika offers a complete toolbox to cover all of these customer requirements. PROCESSING SPEEDS FROM INDUSTRIAL MANUFACTURING TO REPAIR Sika offers product systems based on Sikaflex® Booster technology to provide customers with high strength across the board but different curing speeds. SikaBooster® is a curing accelerator that can be turned on...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-6

BE A WINNER! With PowerCure Adhesives PROVEN TECHNOLOGY BY NUMEROUS INDUSTRIAL USERS ALL AROUND THE WORLD. The PowerCure adhesive system delivers the precision and performance of the high-end pump systems found on manufacturers’ production lines. It combines a high degree of flexibility and ergonomic, easy handling with minimal waste in a clear, focused design. The use of a single, brushless motor mechanically couples extrusion, dosing and dynamic mixing, and allows users to control extrusion speed on the go without compromise. Providing the fastest curing adhesives at an unmatched comfort level...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-7

DESIGN GUIDELINES BONDING DESIGN INSTALLATION METHODS In practice, adhesive joints are exposed to numerous forces (tensile, compression, shear and peel). The strength of the connection depends on the adhesive surface, the internal forces of the adhesive and the parts to be joined, as well as the stress distribution within the substrates. An incorrect design can lead to high tension peaks and thus the failure of the connection. Therefore, when designing, care should be taken that the geometry is suitable for the adhesive. This enables a long service life under the required conditions. An elastic...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-8

DESIGN GUIDELINES SIKA ADDED VALUEGoing beyond the supply of materials and products NOZZLE GEOMETRY Leaks, tension in the components and other problems must be avoided prior to a bonding application. The correct cutting of adhesive application nozzles reduce sources of error. The adhesive is applied in the correct dimension and can fully develop its functions. The adhesive should always be applied in the form of a triangular bead. This ensures the best possible wetting of the substrates with the adhesive. It avoids interruption in the adhesive bead, insufficient material application due to tolerances...

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GLASS AND WINDSHIELD BONDING IN TRANSPORTATION IMPROVED EFFICIENCY AND DESIGN-9

GLOBAL BUT LOCAL PARTNERSHIP FOR MORE TRANSPORTATION INFORMATION: WHO WE ARE Sika AG, Switzerland, is a globally active specialty chemicals company. Sika supplies the building and construction industry as well as manufacturing industries (automotive, bus, truck, rail, solar and wind power plants, facades). Sika is a leader in processing materials used in sealing, bonding, damping, reinforcing, and protecting loadbearing structures. Sika's product lines feature high-quality concrete admixtures, specialty mortars, sealants and adhesives, damping and reinforcing materials, structural strengthening...

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