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FFI - Facade Systems Specification Guide

FFI - Facade Systems Specification Guide
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FFI - Facade Systems Specification Guide

Product catalog summary
Introduction
High-tech facades are crucial in modern architecture, combining aesthetic appeal with energy efficiency. Sika offers innovative facade products like Sikasil® sealants and SikaMembran® systems to ensure durable and weatherproof facades.
Glazing Technologies
  • Four-sided Structural Glazing: Provides a frameless look with Sikasil® SG silicone adhesive sealants, enhancing energy efficiency and self-cleaning.
  • Two-sided Structural Glazing: Combines mechanical fixing with silicone adhesive for safety and design flexibility.
  • Bolt-fixed Glazing: Uses metal fasteners for high mechanical safety and lightweight constructions.
  • Total Vision Glazing: Offers a frameless appearance with large glass sizes, ideal for aesthetics and thermal efficiency.
  • Structural Window Bonding: Improves design with slim frames and better insulation, reducing costs and complaints.
Structural Glazing SG
Sika provides high-modulus Sikasil® SG silicone adhesive sealants for structural glazing systems, ensuring durability and excellent weather resistance.
Insulating Glazing IG
IG systems focus on energy efficiency with gas-filled units and precise seal height calculations. Sika offers secondary sealants for low argon loss rates.
Weathersealing WS
Weathersealing involves joint design and WS silicone sealants for protection against environmental factors, with options for natural stone and fire-rated sealing.
Supplementary Curtain Wall Solutions
Includes vapor proofing with facade membranes, noise reduction in panel walls, and glass wall embedding solutions.
Ancillary Products
Surface treatments, cleaners, primers, and SG spacer tapes are essential for preparing and maintaining facade systems.
FFI Competence Center FCC
Offers project services, quality management, and testing for successful facade implementations.
Joint Design and Calculation
Proper joint design is crucial for structural glazing, with guidelines for joint dimensions and stress calculations provided by Sika.
Specifications and Procedures
The document emphasizes the use of Sikasil® SG-500 in structural glazing, detailing joint thickness and deformation calculations, and specifying application temperatures.
Standards and Recommendations
Joint thickness calculations follow standards like ETAG 002 and ASTM C1401, with recommendations for joint ratios and stress values for Sikasil® products.
Product Performance and Comparisons
Sikasil® SG-550 and Sikasil® IG-25 HM Plus are noted for their high mechanical strength, outperforming standard silicone adhesives.
Material and Design Considerations
Recommends tempered or laminated glass for safety and discusses compatibility of Sikasil® adhesives with various materials.
Testing and Support
Sika provides extensive testing and support, including finite element calculations and tests for bomb blast and hurricane resistance.
Specifications and Properties
Sikasil® products are characterized by high tensile strength, tear resistance, and low volume shrinkage, with ETA certification and CE marking.
Product Comparison
Compares various Sikasil® products, detailing key parameters like curing system, processing method, and mechanical properties.
Standards and Guidelines
References international standards ensuring compliance and quality in structural glazing applications.
Insulating Glazing Systems
Highlights the role of IGUs in energy efficiency, detailing components and emphasizing high-modulus silicone for secondary seals.
Seal Height Calculation
Provides guidelines for calculating seal height in double glazing units, considering factors like glass thickness and environmental loads.
Sikasil® IG Secondary Sealants
Details properties and applications of Sikasil® IG sealants, emphasizing durability and UV resistance.
Energy Efficiency
Discusses energy-saving potential of glass facades, particularly in hot climates, and the role of high-modulus IG secondary edge seals.
Weather Sealing and Joint Dimensioning
Emphasizes the importance of weather sealing and proper joint dimensioning for curtain walls.
Project-Specific Solutions
Sika provides project-specific adhesion tests and color matching services for weatherseals and natural stone sealants.
Fire-Rated Sealing
Offers fire-rated sealants tested against international standards, providing essential protection in fire situations.
Vapor Proofing and Membrane Systems
Highlights the importance of vapor proofing in building structures, with SikaMembran® systems offering effective solutions.
Specifications and Procedures
Sika offers products like SikaMembran® for vapor barriers and SikaGlaze® GG-735 for stress-free glass embedding, designed to meet environmental and structural demands.
Testing and Standards
Sika products undergo rigorous testing to comply with international standards, ensuring high performance and safety.
Recommendations and Best Practices
For optimal adhesion, surfaces must be cleaned with specific Sika products, with project-specific recommendations provided by FFI Competence Centers.
Project Support and Services
Sika's FFI Competence Centers offer individualized project support, including design assessments and technical customer support.
Key Product Features
  • SikaGlaze® GG-735: Provides uniform stress distribution for glass balustrades.
  • SikaDamp®-620: Offers sound reduction for panel walls.
  • Sika® Spacer Tape HD: Enhances UV resistance and durability for curtain wall installations.
Conclusion
Sika provides comprehensive solutions for structural glazing and facade applications, ensuring safety, durability, and aesthetic appeal.
Application Phase
Sika provides instructions for adhesive application and quality control, with training certificates for successful instruction.
Warranty Phase
Sika offers a limited guarantee on Sikasil® silicones, with details available from local sales managers.
Sealant Classification and Properties
Sealants are classified by curing mechanism, with neutral sealants preferred for facades due to their non-corrosive nature.
Sealant Composition
Sikasil® silicone sealants consist of silicone polymer, plasticizer, cross-linker, adhesion promoter, fillers, and optional additives.
One- and Two-Part Systems
One-part systems are ready-to-use and cure with atmospheric moisture, while two-part systems cure uniformly and faster.
Mechanical Properties
Sealants are evaluated based on tensile stress, tensile strength, and other mechanical properties, requiring clean surfaces for proper adhesion.
Weathering and Chemical Resistance
Silicone sealants exhibit superior weathering and ageing resistance, compatible with coating materials but should be tested for compatibility.
High and Low Temperature Behavior
Silicone sealants maintain consistent properties over a wide temperature range and are heat resistant up to +150°C.
Basic Rules and Restrictions
Low-modulus sealants are not suitable for structural glazing, and acetoxy-curing sealants are incompatible with certain substrates.
Special Solutions
Sika offers special products for specific application problems, with further information available in data sheets.
Company Overview
Sika AG, based in Baar, Switzerland, is a global leader in specialty chemicals for construction and manufacturing industries.
Product Lines
Sika offers a wide range of products including concrete admixtures, sealants, adhesives, and roofing systems.
Global Presence
Sika operates in 76 countries with approximately 15,300 employees, ensuring strong local presence and customer engagement.
Key Projects
Highlights Sika's involvement in significant construction projects globally, showcasing their expertise in facade applications.
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Catalog excerpts

FFI - Facade Systems Specification Guide-1

Sika Facade Systems Sealing and Bonding in Facades - Specification Guide

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FFI - Facade Systems Specification Guide-3

Glazing Technologies Supplementary curtain wall solutions Ancillary Products Peek & Cloppenburg Store, Cologne, Germany

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FFI - Facade Systems Specification Guide-4

Sika’s Sealing and Bonding Solutions – for Facades in every Climate Projects on this page: 1 Peek & Cloppenburg Store, Cologne, Germany 2 30 St. Mary Axe, London, UK 3 Zhang Jiang Hi-Tec Park, Shanghai, China 4 New Exhibition Center Milan, Italy 5 National Swimming Center (Water Cube), Beijing, China 6 Equity Tower, Jakarta, Indonesia 7 Crystal Tower, Manama, Bahrain 8 Russia Federation Tower, Moscow, Russia 9 One Marina Boulevard (NTUC Building), Singapore Front page: ADAC Head Quarters, Munich Germany

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FFI - Facade Systems Specification Guide-5

High-Tech Solutions for Perfect Facades Architecture thrives on change. On creative ideas and bold solutions that fascinate and surprise us every time. Curtain walls are a particularly severe challenge for planners, because they not only set the character of the structure but must also meet stringent requirements. Creative Facade Architecture To strike the ideal balance between aesthetic appeal and energy efficiency, architects are increasingly turning to glass for curtain wall construction. As transparent structural glazing walls, single or double glazed or even double skin facades. Glass can...

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FFI - Facade Systems Specification Guide-6

For structural glazing silicone adhesive sealants Sikasil® SG see page 16. Four-Sided Structural Glazing Two-Sided Structural Glazing Optimum Transparency Optimum Safety Structural glazing systems can be either two-sided or four-sided, with each design having its own particular advantages. In general, for efficient and energy-saving building management, double and triple glazing is recommended. Frameless Appearance Four-sided structural glazing is impressive first and foremost because of its monolithic frameless appearance. All four sides of the large-format pane element are bonded to an adapter...

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FFI - Facade Systems Specification Guide-7

13 For UV-resistant weather sealing between the glass panes with Sikasil® WS silicones see page 27. 14 For the appropriate fin glazing silicone sealants Sikasil® SG and Sikasil® WS see page 30. 15 For details of window bonding see www.sika.com/windows Bolt-Fixed Glazing Total Vision Glazing Structural Window Bonding Frameless Appearance Slim and Energy Efficient Design Mechanical Fixing In bolt-fixed glazing systems, the glass elements are fixed to cable systems or metal beams by metal fasteners. These fasteners are embedded in holes in the glass pane with “glass cement”. The glasses can be single...

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FFI - Facade Systems Specification Guide-8

16 Stock Exchange; Johannesburg, South Africa 17 Zorlu Plaza, Istanbul, Turkey Structural Glazing – Sophisticated Architecture and Innovative Technology Structural glazing modules are subject to extremely high stresses. They must accommodate wind and snow loads as well as thermal expansion, and permanently transfer the forces to the support structure, while also withstanding weathering over many years. Specialized Products Durable Construction High-modulus Sikasil® SG silicone adhesive sealants offer the best properties for this purpose. The latest development with highest design factor is described...

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FFI - Facade Systems Specification Guide-9

Adapter frame Stepped insulating glass unit Secondary edge seal Setting block Spacer tape Mechanical support Structural glazing joint Backing material Setting block Structural glazing joint Spacer tape Symmetrical double glazing unit The illustration shows a structural glazing module prototype. This diagram is not intended as a construction guide. More elaborate, additional structural elements may be needed to satisfy national construction regulations or project-specic requirements. Economical Construction Integrated Systems Structural glazing facades have both technical and economical advantages:...

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FFI - Facade Systems Specification Guide-10

18 Airport Barajas Madrid, Spain; Richard Rogers & Estudio Lamela Joint Design – Correct Planning is Essential In structural glazing, the adhesive joints should be planned and arranged according to optical requirements, but they should also take into account dimensional changes in the adjacent parts under the effect of temperature and the movement capability of the silicone adhesive. The joint design thus combines shape with functionality. Important Seven criteria must be observed: 1. The joint seal must be able to freely accommodate tensile and compressive movements between the joint edges....

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FFI - Facade Systems Specification Guide-11

h e h joint bite e joint thickness 18 Airport Barajas Madrid, Spain; Richard Rogers & Estudio Lamela Calculating the Joint Bite h Typical Stress/Strain Diagram ofwind Joint bite h as a function of the Sikasil®supported constructions: load in SG-500 Joint bite h as a function of the dead load in non-supported constructions: Joint bite h as an interaction of combined tension and shear load: Mohr tension cycle minimum bite of the adhesive joint (mm) minimum bite of the adhesive joint (mm) length of the short edge of the glass pane or of the element (mm); with irregularly dimen- sioned glass elements:...

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FFI - Facade Systems Specification Guide-12

A Right joint dimension in its original state (h = joint bite, e = joint thickness) B Besides tensile movements the adhesive bond C also absorbs shear movements in all directions. D It is essential that bonding on three sides is avoided. Glass pane Structural glazing joint Calculating the Joint Thickness e With all structural glazing constructions, the adhesive bond is subject to considerable shear movements. The joint thickness (glue line thickness) must therefore be designed so that the movement capability is not exceeded. Criteria for Calculating the Joint Thickness e - Dimensions of the elements...

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FFI - Facade Systems Specification Guide-13

Calculation Values for Sikasil® SG and Sikasil® IG products ETAG Movement capability (ASTM C719) 3b. Calculation of the minimum Joint Thickness e (ETAG 002) The calculated deformations of the long and short panel edges yield the total movements according to the formula above (Pythagoras’ theorem). ∆l = total change in length v = vertical h = horizontal 3a. Calculation of the minimum Joint Thickness e (ASTM C1401) Sikasil® SG silicone adhesive sealants are permitted maximum elongation of ±12.5% (c = 0.125). The total of expansion and contraction must not exceed 25%. With these restrictions, the...

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