Smart Factory

Smart Factory

Smart Factory

Product catalog summary
Introduction to Smart Factory Automation
The document introduces the Smart Factory concept, which focuses on producing customized products efficiently and cost-effectively, even in small quantities, through advanced machine automation and data integration.

Key Components and Architecture
The Smart Factory utilizes a flexible control architecture with open interfaces and communication standards, including sensors, actuators, control levels, and communication layers for data collection, condition monitoring, and predictive maintenance.

Data Handling and Connectivity
Efficient data handling and connectivity are essential, requiring secure data collection, processing, and transmission across systems like MES, ERP, and cloud platforms. Technologies such as OPC UA, AMQP, and MQTT facilitate seamless communication.

Predictive Maintenance
Predictive maintenance is highlighted, using real-time data from intelligent sensors to predict machine conditions and schedule maintenance, enhancing machine availability.

Modular and Scalable Solutions
The document emphasizes modular and scalable control systems that support distributed intelligence and flexible machine configurations, allowing easy adaptation to various production needs.

Wireless and Mobile Solutions
Wireless solutions, like the HGW 1033 handheld panel, offer mobility and flexibility in operations, improving usability in networked production environments.

Data Security and Safety
Data security is ensured through SSL encryption and VPN tunneling, providing safe data exchange across systems. Safety features are integrated into control systems, supporting both wired and wireless communication.

Cloud Services and Long-term Data Management
Cloud services are proposed for data storage, analysis, and optimization, with integration options for services like Cisco, Microsoft Azure, and AWS.

Engineering and Software Development
The LASAL engineering tool aids modular software development, enabling easy configuration and reuse of software components, simplifying complex applications, and enhancing project management.

Conclusion
The document concludes by emphasizing the growing importance of software in managing the complexity of networked, digital production systems, highlighting the need for user-friendly and flexible automation solutions.
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Catalog excerpts

Smart Factory-2

The Digital Factory is Calling Big Data Handling and Global Connectivity The goal of an intelligent factory is to produce a lot size of 1 in the same quality as larger quantities – and at a competitive price. This requires a lot of know-how in machine automation. The term "Smart Factory" stands for modern production facilities that can profitably manufacture individualized products even in small quantities, especially in high-wage regions – and with track­ble a processes that ensure perfect quality. As a machine manufacturer, you contribute to the implementation of intelligent factories with...

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Smart Factory-3

collected for higher-level systems and delivered on time as well as safely. Further processing of data collected by your machine or system mainly happens on a higher level, where the process data is evaluated and interpreted. Because for product optimization, business as well as application and machine data are required. Ultimately, the artistry lies in creating the right correlation, defining process figures and introducing measures for optimization. This area is the job of the specialists in your client's companies. ^)PC UA, Security/SSL AMQP, MQTT COMMUNICATION LAYER lalysis: Predictive Maintenance MES...

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Smart Factory-4

FLEXIBLY AUTOMATE MACHINES MODULAR, OPEN AND FUTURE PROOF A flexible control architecture, open interfaces and communication standards that make big data handling easy and safe are success factors for machines and systems in the networked, digital factory. One thing is clear: Even as a manu­ acturer f of complete automation solutions, we cannot provide ready-made automation solutions 4.0 – with machines used for flexible and networked production, there are numerous variables which must be individually adapted. We support you with an extremely compact, modular and scalable control architecture,...

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Smart Factory-5

High availability: PREDICTIVE MAINTENANCE Condition monitoring and predictive maintenance are essential factors in the Smart Factory. Intelligent sensors combined with modern control systems make it possible to collect or monitor condition data from components, machines and systems in real time (condition monitoring). Examples of this are vibration, temperature or power. Predictive maintenance uses this data to predict the development of the machine condition and plan service intervals. For this purpose, the data are evaluated in a higer-level system (MES, ERP, Cloud) and compared with stored...

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Smart Factory-6

CLOUD SERVICES Since the complexity and volume of the data in an intelligent factory are enormous, local data servers and cloud services represent a future-oriented solution. There are options for the long-term archiving and aggregation of data, as well as extensive analysis for optimizing production. The connection to private networks or cloud services, such as those offered by Cisco, Microsoft Azure or Amazon Web Services for example, can be made via OPC UA or other standardized message-based communication protocols such as AMQP (Advanced Message Queueing Protocol) or MQTT (Message Queue Telemetry...

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Smart Factory-7

Simply implement the complex: ENGINEERING WITH LASAL The demands that networked, digital production places on machines and systems is closely linked with increasing complexity. In the future, the software will therefore gain importance. To implement complex applications so simple that anyone can operate them, provides a decisive added value according to the easy2use approach. In smart automation solutions, the modu­ la­ ity of the hardware must be reflected in r the software. The object-oriented all-inone engineering tool LASAL supports you with flexibly designed concepts – in all project phases....

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Smart Factory-8

GREAT BRITAIN SIGMATEK Automation UK Limited Nottingham, NG7 2RF Nottingham Science Park 10 Edison ViLLage TeL. +44/115/922 24 33 Fax +44/115/922 49 91 www.sigmatek-automation.co.uk [email protected] USA SIGMATEK U.S. Automation, Inc. 44133 North RoyaLton, Ohio 10147 RoyaLton Rd., Suite N. TeL. +1/440/582 1266 Fax +1/440/582 1476 www.sigmatek-automation.us [email protected] KOREA SIGMATEK Automation Korea CO., Ltd 08500 Seoul • 4th floor, Digital Industrial BLdg 169-28 Gasan digitaL 2-ro Geumcheon-gu TeL. +82/2 867 1566 Fax +82/70 8244 4488 www.sigmatek-automation.kr [email protected]...

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All SIGMATEK GmbH & Co KG catalogs and technical brochures

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  16. SDI 101

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  17. STO 081

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  18. SDM 081

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  19. SNC 021

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.