Motion Control System
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MOTION CONTROL SYSTEM

CONTENTS Flexible and Efficient Drive Solutions 3 For any Application the Right System 4 - 5 DIAS Drives Series 100 - Modular 8 - 11 DIAS Drives Series 300 - Compact 12 - 14 DIAS Drives Series 1000 - Compact 15 - 17 Planetary Gears PEII Series 23 - 25 Drive Design Made Easy 26 Engineering with LASAL & LASAL MOTION 27 - 31 2 I MOTION CONTROL SYSTEM

A fully integrated, harmonized drive concept increases the efficiency of your machine. FLEXIBLE AND EFFICIENT DRIVE SOLUTIONS Modern machines and systems demand more efficient drive technology with greater flexibility, higher precision and reliability. With the motion control system from SIGMATEK, a high performance, user-friendly and economic complete solution is provided that offers you a great deal of freedom when implementing your machine and system concepts. All drive components interact perfectly and are fully integrated in the ­ IGMATEK S control system. Even complex motion control...

FOR ANY APPLICATIONTHE RIGHT DRIVE SYSTEM DIAS DRIVES DIAS DRIVES 100 DIAS DRIVES 300 Thanks to minimum controller cycle times of only 62.5 |js, the DIAS Drives from the senes 100, 300 and 1000 provide excellent servo performance. The functions were limited to current, rotation speed and position control to avoid unnecessary overhead. A very attractive price/performance ratio is thereby achieved. The design of all DIAS Drives are extraordinarily space-saving and fully integrated into the control system. The parameter and configuration data of the drives are centrally stored in...

DIAS DRIVES SERVO FUNCTIONALITY IN DIN RAIL FORMATCOMPACTLY CONTROL STEPPER MOTORS In this senes, 6 drive controllers are packed into an extremely compact housing. The DIAS Drives 1000 are predestined for robot applications, as well as applications with coordinated axes with varying dynamics. In addition to the housing, the drive regulators also share a controller, DC-link and heat sink - this saves space and costs. With the DC 061 (Resolver) and DC 062 axis modules (incremental encoder), full servo functionality is provided in DIN rail format. The power output stages are embedded in the...

FULLY INTEGRATED DYNAMIC, PRECISE, ECONOMIC The drive technology at SIGMATEK is seamlessly integrated into the automation system. Motion and sequence control, Safety and visualization are combined on one platform. This simplifies programming and ensures clearly structured application software. With the compact multi-axis devices of the DIAS Drives 300 and 1000 series, the modular system DIAS Drive 100 and the axis modules of the S-DIAS and VST series, your drive concept can be very flexibly adapted or scaled to the required number of axes. In addition to energy efficient servo motors,...

HOT FACTS SEAMLESSLY INTEGRATED in the control system – simplifies engineering and maintenance HIGH FLEXIBILITY modular systems and compact drives are available for selection COMFORTABLE ENGINEERING thanks to extensive libraries with pre-constructed motion templates FUTURE PROOF WITH REAL-TIME ETHERNET open system topology; highest reaction speeds FAST START MOTION CONTROL The software tool LASAL MOTION provides an extensive library with pre-defined motion components and templates. From simple one to complex multi-axis applications, motion control tasks can be comfortably implemented...

HOT FACTS MODULAR SYSTEM 1 – 8 axes per supply module POWER RANGE up to 3 kVA per system EASY MOUNTING onto module carrier via snap-on technology SAFETY FUNCTIONS DIAS DRIVES SERIES 100 THE MODULAR DRIVE SYSTEM STO and SS1 integrated Up to 8 axes per supply module Real-time Ethernet VARAN interface Minimal controller cycle times of only 62.5 µs Current, speed and position controller, including spline interpolation Regen resistor and power filter integrated Intermediate circuit accessible for the coupling of additional devices Safety functions Safe Torque Off (STO) and Safe Stop 1 (SS1)...

TECHNICAL DATA | SUPPLY MODULES supply module and motor type used, the system must be operated with 1-phase 115 - 230 VAC (MDP 102-1) or 3-phase 210 - 480 VAC (MDP 101-1). The MDP supply units are, as the head station of each DIAS Drive 100 axis network, the communication interface and responsible for the bus communication with the connected axis modules. Depending on the Over vo Ltage cutoff V DC 900 Peak power of the internaL baLLast resistance (max. 1 s) kW 27

Signal level between ENABLE_H (+) and ENABLE_L (-) Input current Input switching delay times Relay output (S1, S2) Switching power low: < +5, high > +15 typically 10 mA at 24 V Turn-on delay circa. 0.02 s Turn-off delay at min. 0.5 s, max. 1 s No max. 30 V DC, 42 V AC, 100 pA to max. 0.5 A DIGITAL INPUTS Input voltage Dig_IN1 to Dig_IN8 Signal level Input current Input switching delay times INTERNAL FUSE Auxiliary supply voltage +24 V (+24 V - BGND) Stop brake supply 24 V-BR (24 V-BR - BGND) typically 24 V to max. 30 V low: < +5, high > +15 typically 10 mA at 24 V typically 0.1 electronic...

TECHNICAL DATA | AXIS MODULES Axis modules for 1 or 2 servo drives are available. The modules are mounted on an MDM module carrier using a simple snap- lock mechanism. The assembly and installation are thereby significantly reduced. Rated output current of axes 2 (rms +/- 3 %) at 400 V/480 V Max. total peak current of axes 1 and 2 at 230 V for a max. of 5 s Peak output current of axis 1 for a max. of 5 s (rms +/-3 %) at 230 V Peak output current of axis 2 for a max. of 5 s (rms +/-3 %) at 230 V Max. total peak current of axes 1 and 2 at 400 V/480 V...

HOT FACTS COMPACT DRIVE for 1 – 3 drives MULTI-AXIS APPLICATIONS in the mid-power range (14 kVA) COLD PLATE model with even more spacesaving dimensions SAFETY FUNCTIONS DIAS DRIVES SERIES 300 COMPACT ALL-ROUNDER Compact drive for 1 – 3 servo axes Real-time Ethernet VARAN interface Minimal controller cycle times of only 62.5 µs Current, speed and position controller, including spline interpolation Regen resistor and power filter integrated Intermediate circuit accessible for the coupling of additional devices Safety functions STO Safe Torque Off (STO) and Safe Stop 1 (SS1) integrated (SIL 3,...