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SmartTrak 100HP

SmartTrak 100HP

SmartTrak 100HP

Product catalog summary
Overview: The document provides detailed specifications and features of the SmartTrak 100HP, a high-pressure digital gas mass flow meter and controller designed for challenging applications such as pilot plants, hydrogenation reactors, and autoclave processes. It emphasizes precision flow measurement and control at very high gas pressures.
Key Features:
  • Measures and controls gas mass flow rates over an inlet pressure range of 500 to 5000 psig (34.5 to 345 barg).
  • Flow ranges from 100 sccm to 20 slpm with high accuracy of +/- 1.0% of full scale and repeatability of +/- 0.2% of full scale.
  • Innovative ValFlex™ control valve design for precision control over a wide range of pressures and flow rates.
  • Leak-by as little as 4 sccm at 5000 psid (345 bard), depending on the orifice used.
  • Inert, carbon-reinforced polyamide valve seat for increased durability and precision.
  • Supports multiple communication protocols including Modbus, Profibus DP, and Foundation Fieldbus.
  • CE approved and features a proprietary high-pressure calibration facility traceable to NIST standards.
Performance Specifications:
  • Accuracy: ± 1.0% of full scale including linearity under calibration conditions.
  • Repeatability: ± 0.2% of full scale.
  • Temperature Coefficient: ± 0.025% of full scale per °F (± 0.05% per °C).
  • Pressure Coefficient: ± 0.01% of full scale per psi (± 0.15% per bar).
  • Response Time: 5 seconds to within ± 2% of final value.
Operational Specifications:
  • Mass Flow Rates: 100 sccm to 20 slpm for nitrogen at 760 mm Hg and 21 °C.
  • Control Range: 5–100% of full scale flow with automatic shut-off at 4.9%.
  • Gas and Ambient Temperature: 32°F to 122°F (0°C to 50°C).
  • Maximum Gas Flow Rates for various gases like Air, Argon, CO2, etc.
Pressure Specifications:
  • Gas Inlet Pressure: 500 to 5000 psig (34.5 to 345 barg).
  • Rated Burst Pressure: 7500 psig (517 barg).
  • Leak Integrity: 5 X 10-9 atm cc/sec of helium or better.
Valve Design:
  • Proprietary ValFlex™ Valve Design ensures smooth control with inert, carbon-reinforced Polyamide material.
Power Requirements:
  • Input Power: 15-24 VDC for meters and 24 VDC for controllers.
Analog and Digital Outputs:
  • Supports various analog output signals and digital communication protocols.
Physical Specifications:
  • Dimensions: Height 5.40 in, Width 6.06 in, Depth 1.47 in.
  • Weight: 4 lbs 3 oz (1.9 kg).
  • Wetted Material: 316 stainless steel or equivalent.
High Pressure Calibration:
  • Calibrated on a proprietary NIST traceable high-pressure calibration facility.
Optional Compod:
  • Allows control of high-pressure reactors and autoclave processes without DCS or PLC systems.
Ordering Information: Detailed instructions for ordering the SmartTrak 100HP with various features and options.
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Catalog excerpts

SmartTrak 100HP-1

nn Ideal for pilot plants, hydrogenation reactors, and autoclave processes nn Measure and control gas mass flow rates over an inlet pressure range of 500 to 5000 psig (34.5 to 345 barg) nn Flow ranges from 100 sccm to 20 slpm nn High accuracy +/- 1.0% of full scale; repeatability +/- 0.2% of full scale nn Wide differential pressure range from 0.345 bard (5 psid) to 345 bard (5000 psid) nn Innovative new ValFlex™ control valve design for precision control over a wide range of pressures and flow rates nn Leak-by of as little as 4 sccm at 5000 psid (345 bard), depending on orifice nn Inert, carbon-reinforced polyamide valve seat increases valve durability and precision nn Special high pressure rated seals minimize gas permeability nn Add Sierra’s Compod™ to run small-scale pilot plants or control high pressure reactors and autoclave processes without the expense of DCS or PLC systems. nn Proprietary high pressure calibration facility, directly traceable to NIST nn 24 VDC input power reduces installation cost and complexity nn Unique Pilot Module (mounted or hand-held) lets you view and change critical control functions nn Choose from multiple analog or digital signals nn Supports Modbus, Profibus DP, Foundation Fieldbus nn CE approved Ultra-High Pressure Digital Gas Mass Flow Meters & Controllers recision flow measurement and control at very high gas pressures is among the most challenging applications in the flow industry. Leaks, gas behavioral changes, and unpredictable valve control can all lead to reduced performance. Designed to overcome these challenges, the 100HP combines the high performance of the SmartTrak® with a wider, more robust flow body, all-welded sensor seals, an innovative new valve design called ValFlex™, and a state-of-the-art high pressure calibration facility. The result is an instrument with increased application flexibility and accuracy in high pressure gas flow control applications. To increase valve performance and accuracy under high pressures, Sierra’s proprietary ValFlex™ valve seat technology uses a flexible, high-impact, carbonreinforced polyamide valve seat material to assure smooth interaction with the valve orifice. The result is precision control over a wide range of flows from 100 sccm to 20 slpm with an industry leading leak-by as little as 4 sccm at 5000 psid (345 bard), dependant on the orifice used. Because traditional valve seat elastomers like Viton, Neoprene and Kalrez swell and deform under high pressures, the 100HP uses harder, denser seals to minimize gas permeability. To ensure the 100HP delivers precise, high pressure measurement and control, each unit is calibrated on our proprietary NIST traceable high-pressure calibration facility using a gas booster, high-pressure accumulator tanks, and mirrored precision pressure gauges, yielding highly accurate inlet and outlet pressures to match the customer’s application perfectly. An instrument designed with purpose, the 100HP is a versatile solution for the most challenging highpressure gas mass flow

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SmartTrak 100HP-2

PRESSURE SPECIFICATIONS PERFORMANCE SPECIFICATIONS Accuracy ± 1.0% of full scale including linearity under calibration conditions Repeatability ± 0.2% of full scale Temperature Coefficient ± 0.025% of full scale per °F (± 0.05% of full scale per °C) Pressure Coefficient ± 0.01% of full scale per psi (± 0.15% of full scale per bar), or better Response Time 5 seconds (typical) to within ± 2% of final value Mass Flow Rates C100L High Pressure Full Scale: 100 sccm to 20 slpm Flow ranges specified are for an equivalent flow of nitrogen at 760 mm Hg and 21 °C (70°F); other ranges in other units are available...

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SmartTrak 100HP-3

PHYSICAL SPECIFICATIONS Dimensions Height: 5.40 in (137.2 mm) Width: 6.06 in (154 mm*) Depth: 1.47 in (37.3 mm) *with ¼-inch compression fittings Free user software to allow for full configuration and readout of the instrument. High Pressure Calibration Facility Each unit is calibrated on our proprietary NIST traceable high pressure calibration facility using laboratory grade nitrogen gas. The facility consists of a gas booster, high-pressure accumulator tanks, a burst test outlet manifold, and a calibration outlet manifold. Wetted Material 316 stainless steel or equivalent; 416 stainless steel...

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SmartTrak 100HP-4

PHYSICAL DIMENSIONS DIMENSION L Length with Fittings in Inches (mm) Shade valve Shade Shade valve valve *Valve on C100HP-L controller only; not present on M100HP-L meter All dimensions are in inches with (mm) in brackets. Certified drawings are available on request. Mass Flow Controller Calibration Gauge for High-Pressure Accumulator Tank Used During Calibration

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SmartTrak 100HP-5

ParentInstructions: To order a 100HP-L, please fill in each number block by selecting the codes from the corresponding features below. *MFC only Note: Alternate among V1, V2, V3 with Pilot Module display/interface or SmartTrak Software Feature 7: External Setpoint Signals (MFC only) Feature 8: Electrical Connection Option 1: Digital Communications Option 2: Certificates MC Material certificates--US Mill certs on all wetted flow body parts CC Certificate of Conformance Note: Pilot Module not available with digital communications

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SmartTrak 100HP-6

ORDERING THE SMART TRAK 100 (continued) High-Pressure Mass Flow Controller – Actual Size ™ ValFlex, Compod are trademarks and ® SmartTrak is a registered trademark of Sierra Instruments, ® Nylon, Viton, Neoprene, Kalrez are registered trademarks of DuPont, ® Windows is a registered trademark of Microsoft Sierra Instruments, North America • 5 Harris Court, Building L • Monterey, California • (800) 866-0200 • (831) 373-0200 • Fax (831) 373-4402 • www.sierrainstruments.com Sierra Instruments, Europe • Bijlmansweid 2 • 1934RE Egmond aan den Hoef • The Netherlands • +31 72 5071400 • Fax: +31 72 5071401...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.