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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement

QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement
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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement

Product catalog summary
Introduction
The QuadraTherm Thermal Mass Flow Meter is engineered for precise measurement of air, gas, and mixtures, offering accuracy similar to Coriolis meters but at a reduced cost. It integrates mass flow rate, temperature, and pressure measurements into a single device.
Technological Breakthroughs
  • DrySense Technology: A patented all-metal sensor introduced in the late 1990s, eliminating drift and backed by a lifetime warranty.
  • QuadraTherm Technology: Launched in 2012, it employs four sensors to enhance accuracy by removing false flows due to heat-transfer components.
Performance and Specifications
  • Accuracy: +/- 0.5% for inline models and +/- 0.75% for insertion models.
  • Flow Range: 0.03 smps to 305 smps.
  • Temperature Range: -40°F to 392°F, with high-temperature options available.
  • Pressure Range: Up to 500 psia for various configurations.
Software and Applications
The QuadraTherm includes software applications for field adjustments and calibration validation, such as:
  • ValidCal Diagnostics: For field calibration validation.
  • qMix: Enables creation of custom gas mixtures without factory recalibration.
  • Dial-A-Pipe and Dial-A-Gas: For changing pipe sizes and gas types in the field.
Calibration and Support
Sierra provides world-class calibration facilities and global support through dedicated centers and technical experts, ensuring precise calibration following ISO 17025 guidelines.
Additional Features
  • Multi-language capability and digital communications.
  • Hazardous area approvals and explosion-proof design.
  • Comprehensive user interface with local keypad and digital display.
Conclusion
The QuadraTherm Thermal Mass Flow Meter is a versatile and highly accurate instrument suitable for various industrial applications, offering advanced features and robust support.
Specifications Overview
The document details specifications and ordering information for the 640i Insertion and 780i Inline Thermal Mass Flow Meters, used for measuring mass flow velocity, temperature, and pressure in industrial applications.
Specifications
  • Probe Lengths: Available from 6 inches to 48 inches, with special lengths up to 72 inches.
  • Approvals: cFMus, ATEX, and IECEx approved for hazardous locations.
  • Material: Constructed from 316L stainless steel.
  • Temperature and Pressure Range: Operates from -40°F to 392°F and up to 500 psig.
  • Accuracy: Standard accuracy of +/- 0.75% of reading above 50% of full scale flow.
Mounting Options
  • Standard 3/4” diameter sensor probe with various mounting hardware options including compression fittings and hot-tap assemblies.
  • Optional sensor shield for enhanced protection.
Ordering Features
  • Multivariable options for mass flow velocity, temperature, and pressure outputs.
  • Approval types including non-agency and agency-approved options.
  • Probe length selection.
  • Mounting options including customer-supplied hardware and various fittings.
  • Electronics enclosure options for hazardous areas.
  • Input power options of 24 VDC or 100-240 VAC.
  • Output options for linear 4-20mA signals.
  • Display options including digital displays with user interface.
  • Pressure options for VTP models.
  • Dial-A-Gas selection for additional gas calibrations.
Dimensional Drawings
The document includes detailed dimensional drawings for flange mounting, remote electronics, and inline configurations, with dimensions in inches and millimeters.
Key Formulas
  • Probe length and restraint cable length calculations based on duct dimensions and mounting requirements.
Additional Notes
  • Certified drawings are available upon request with a tolerance of ±0.25 inches.
  • Special considerations for agency-approved meters with probe lengths greater than 13 inches.
Procedures
Instructions for ordering the 780i require selecting feature codes for components such as approvals, input power, output, display, electronics enclosure, and pressure.
Standards and Approvals
Feature 2 details the approvals available, including non-agency approved, cFMus, and ATEX/IECEx, with specific temperature ranges and classifications.
Recommendations
For the VTP option, it is recommended that the maximum operating pressure does not exceed the full scale of the pressure transducer to avoid damage.
Key Features
  • Input Power: Options include 24 VDC and 100-240 VAC.
  • Output: Options for linear 4-20mA outputs for temperature, pressure, and mass flow rate.
  • Display: UltraBright local LCD display with optional sun shield.
  • Pressure: Various pressure options are available, with specific notes for VTP and VT configurations.
Additional Options
Digital communications options include Profibus DP, Foundation Fieldbus, Modbus RTU, and HART, with specific availability conditions.
Ordering Information
Details on how to buy online or request a quote for QuadraTherm units are provided, along with contact information for Sierra Instruments in North America, Europe, and Asia-Pacific.
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Catalog excerpts

QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-1

The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-3

Thermal mass flow you never imagined possible. Manufacturing and industrial process control depend on the highest accuracy air, natural gas, and gas mixture flow measurement possible to assure maximum productivity, efficiency and end-product quality. Today, Sierra’s revolutionary QuadraTherm® 640i and 780i deliver the world’s most accurate thermal mass flow measurements. Accuracy is as good as, if not better, than Coriolis, at a fraction of the price. Now experience precise mass flow rate, temperature and pressure measurement from a single device. In the late 1990’s, Sierra experienced its first...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-4

• Accuracy: +/- 0.5% of reading (inline); +/- 0.75% of reading (insertion) QuadraTherm is the first thermal mass flow meter to come with comprehensive software apps for ease of use, field adjustment, and calibration validation. • Gases: Air, natural gas, mixtures, flammables, inert gases • Flow rates: Down to 0.03 smps (0.1 sfps) & up to 305 smps (60,000 sfpm) • Pipe/duct sizes up to 72” (182 cm) • Hot-tap probe retractor • 100:1 turndown • Free user software • Multivariable: Mass flow rate, temperature & pressure Easily change pipe sizes and measured fluid in the field with apps like Dial-APipeTM...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-5

3 The user can also collect flow and composition trend analysis, flow alarming, and triggers. Sierra has many more apps under development to enhance your product experience. When released, you can immediately download and begin using them. SierraLoop World Class Calibration Designed by Sierra and located at our metrology headquarters in Monterey, California, SierraLoopTM is among the world’s most accurate private gas flow calibration facilities. Rated at +/- 0.3% of reading, all calibrations follow the guidelines of ISO 17025 and are traceable to national standards such NIST (United States National...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-6

PERFORMANCE SPECIFICATIONS Gas Measured All inert gases and all non-condensing clean gases Flammable gases: methane, propane, hydrogen, digester gas, natural gas Corrosive gases compatible with 316L stainless steel qTherm Gas Library: most common gases and mixtures; air is standard; qTherm Dial-A-Gas option for choice of three additional gases Mass Velocity Range for Air 0 to 60,000 sfpm (0 to 305 smps) at 70°F (21.1°C), 1 atm Multivariable Outputs Mass flow rate (standard) Temperature (standard) Pressure (optional) Totalized flow: totalized value is stored in non-volatile memory Mass Flow Accuracy...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-7

TABLE 1: qTherm Dial-A-Gas Selection Chart 780i Accuracy Gas Carbon Dioxide Special Calibration Request (SCR) Special Calibration Request (SCR) Special Calibration Request (SCR) Special Calibration Request (SCR) Notes: (1) % of reading at >50% of full scale flow; add 0.5% of full scale below 50% of full scale flow (2) % of full scale (3) Air is standard on the instrument and cannot be removed (4) The qTherm Gas Library is a proprietary gas property index that is continually updated and improved TABLE 2: 640i/780i Straight Run Requirements Upstream 640i Insertion Upstream 780i Inline with Flow...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-8

640i INSERTION DIMENSIONAL DRAWINGS P2-DD—Side View P2-DD Flange Fitting—Side View cFMus, ATEX, IECEx Approved Probes ( > 13” ) P2-DD Compression Fitting—Side LView Note: All dimensions in inches with (mm) in brackets; certified drawings available upon request. All drawings have ± .25 inch (6.4 mm) tolerance. Length Chart 640i Compressions Fittings Code Length Chart 640i FM Version Length Chart 640i Flange Mounting

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-9

640i INSERTION DIMENSIONAL DRAWINGS Remote Probe VT—Front View 6.7 Remote Electronics VT, VTP—Side View (170) 6.7 (170) Remote Probe VT—Side View 2.6 (66) PER CUSTOMER CABLE LENGTH Per customer REQUIREMENT cable 200 FEET MAXIMUM length requirement 200 feet maximum Remote Probe VTP—Front View Remote Probe VTP—Side View 4.7 (120) P3-DD Remote Bracket—Side View P2-DD Remote Bracket—Side View Remote Bracket—Front View Note: All dimensions in inches with (mm) in brackets; certified drawings available upon request. All drawings have ± .25 inch (6.4

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-10

Mounting Holes for Remote Bracket Length Chart 640i Remote Mount Junction Box 640i INSERTION LOW PRESSURE HOT TAP to 150 psig (10.3 barg) DIMENSIONAL DIMENSIONS 7.6 (193) L M2 Threadolet or customer supplied 1-inch weldolet 4.0 (101.6) Restraint cable, length=R 6.7 (170) 1-inch NPT hot tap Teflon packing gland Variables L = Nominal Probe Length D = Duct O.D. C = Duct I.D. T = Height of “Threadolet” or Customer Provided Weldolet R = Restraint Cable Length Formula L > 12.3 + T + D/2 So L must be equal or greater than 12.3-inches plus the height of the “Threadolet” plus half the duct O.D. R = D/2...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-11

780i INLINE DIMENSIONAL DRAWINGS 1/2” Through 1 1/2” NPT—Side View 1/2” Through 1 1/2” NPT—Front View 1/2” Through 1 1/2” 150 Class FlangeSide View Flow Conditioning Element (see TABLE 2, page 5) 1/2” Through 1 1/2” 150 Class FlangeFront View 6.7 Sizes For ANSI Class 150 Flange Flow Conditioning Element (see TABLE 2, page 5) NPT Remote Electronics—Side View 150 Class Flange Remote—Front View 6.6 (168) Per customer cable length requirement 200 feet maximum Per customer cable length requirement 200 feet maximum Per Customer L2 Cable Length Requirement 200 Feet Maximum Note: All dimensions in inches...

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QuadraTherm The Thermal Mass Flow Meter for High Accuracy Air, Gas, and Mixture Flow Measurement-12

780i INLINE DIMENSIONAL DRAWINGS 10 2” Through 8” 150 Class Flange —Side View 6.7 Sizes for ANSI Class 150 Flanges (170) Flow Conditioning Element (see TABLE 2, page 5) 2” Through 8” NPT—Side View 2” Through 8” NPT—Front View Sizes for 1-inch Through 8-inch NPT Flow Conditioning Element (see TABLE 2, page 5) Flange Remote—Front View Per Customer Cable Length Requirement 200 Feet Maximum

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.