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Siemens Alternative Insulating Liquid Transformers

Siemens Alternative Insulating Liquid Transformers

Siemens Alternative Insulating Liquid Transformers

Product catalog summary
Introduction
Transformers are crucial components in power distribution networks, often situated in environmentally sensitive areas where fire prevention is essential. Siemens has focused on developing non-mineral transformer insulating liquids to enhance safety and environmental sustainability.
Areas of Use
Alternative insulating liquids are ideal for transformers located near rivers, lakes, drinking water reserves, at high altitudes, and in areas requiring stringent fire safety due to their environmental sensitivity and soil disposal challenges.
Types of Insulating Liquids
  • Mineral Oil: Widely used but has limited biodegradability, low fire point, and is non-renewable.
  • Silicone Liquid: Fully synthetic with high ignition temperature and thermal stability but has high viscosity and poor lubrication.
  • Synthetic Ester Liquids: Derived from chemicals, with higher flash and fire points than mineral oil, and are biodegradable.
  • Natural Ester Liquids: Made from plant oils, offering high flash and fire points and the best biodegradability.
Advantages of Alternative Insulating Liquids
  • Higher flash/fire points and better biodegradability compared to mineral oil.
  • Silicone liquid offers the best thermal stability and self-extinguishing behavior.
  • Synthetic ester has higher oxidation stability and is hygroscopic.
  • Natural ester experiences less paper aging and is highly renewable.
Challenges and Innovations
While alternative insulating fluids offer benefits, they also present challenges such as higher viscosity, high pour points, special filling processes, and higher costs. Siemens has been a pioneer in eco-friendly transformer engineering, with over 15 years of research.
Research and Development
Siemens continues to develop and test alternative insulating liquids, focusing on dielectric strength, discharge behavior, material compatibility, aging, and fire behavior. Their research shows that esters biodegrade better than mineral oil or silicone liquid, and have higher flash and fire points, enhancing transformer safety.
Conclusion
Siemens' ongoing research and development in alternative insulating liquids have led to significant advancements, particularly in small and medium power transformers, and have proven successful in large power transformers with the world's first 420 kV unit using alternative insulating liquids.
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Catalog excerpts

Siemens Alternative Insulating Liquid Transformers-1

siemens.com/energy/transformers Transforming future trends into innovations: Siemens Alternative Insulating Liquid Transformers Fit for the future Transformers form an important part of all power distribution networks. They are often located where environmental protection and fire prevention are crucial. That is why Siemens increased its research on nonmineral transformer insulating liquids. These alternative insulating liquids are an investment in a safer, more ecofriendly future. Areas of use In ecologically sensitive locations, specific regulations apply. Transformer units filled with alternative insulating liquids are particularly suitable for installation: • Near rivers and lakes • Near drinking and groundwater reserves • At high altitudes (above 3000 meters). Reasons: environmental sensitivity and difficulties regarding soil disposal • Wherever stringent fire safety is required Siemens expands its portfolio Environmentally friendly and more fireresistant insulating liquids Four types of insulating liquids Mineral oil is the most widely used liquid for transformer insulation and for heat transfer. Its main disadvantages are its limited biodegradability, a low fire point and the fact that the resource is not renewable i.e. limited. Silicone liquid is fully synthetic, has a high ignition temperature, a selfextinguishing behavior and the best thermal stability of the four insulating liquids stated. The disadvantages are high viscosity at higher temperatures, poor lubrication properties and limited biodegradability. Synthetic ester liquids are derived from chemicals. At room temperature, the viscosity of synthetic ester liquids is about four times higher than that of mineral oil. The flash and fire points of synthetic esters are higher than those of mineral oil. Natural ester liquids are made of plant seed oils (e.g. soybean, canola and sunflower). These can be broken down into saturated (chemically stable but highviscosity), single, double and triple unsaturated fatty acids (lower viscosity but unstable in oxidation). The main advantages are significantly higher flash and fire points and the best biodegradability of all the aforementioned insulating liquids. Advantages of insulating liquid alternatives Compared to mineral oil, all alternative insulating liquids: • Offer higher flash/fire points • Possess better biodegradability Silicone liquid offers: • best thermal stability • self extinguishing behavior Synthetic ester: • has higher oxidation stability than natural ester • is strongly hygroscopic, can absorb large quantities of moisture while retaining its insulating properties • shows better cold temperature performance than natural ester • is readily biodegradable Natural ester: • experiences less paperaging than mineral oil • shows higher flash and fire points than synthetic ester • as well as best renewability and is • readily biodegradable

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Siemens Alternative Insulating Liquid Transformers-2

Credit for our research: S iemens alternative insulating liquid transformers – references The challenge of change – Siemens puts alternatives to the test Advantage biodegradation The Siemens Transformers R&D-depart ment research shows: biodegradation of esters is much better compared to mineral oil or silicone liquid. Small power transformers • Up to 12.5 MVA, 72.5 kV • Natural/synthetic ester, ilicone s • About 8000 units per year Natural ester Synthetic ester Mineral oil Silicone fluid Ongoing Development • Further verification of dielectric strength • Discharge and partial discharge behavior...

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