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WASTE TO ENERGY CaseStudies SUMMARY

WASTE TO ENERGY CaseStudies SUMMARY
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WASTE TO ENERGY CaseStudies SUMMARY

Product catalog summary
Overview: The document provides case studies on waste-to-energy projects utilizing Dresser-Rand's Guascor® engines and gensets. These projects focus on converting biomass and biogas into energy, highlighting installations in Spain, South Africa, and Indonesia.
1. Biomass Pellet Plant in Spain:
  • Opportunity: Located in Doñasantos, Spain, the plant produces 450-500 tons of wood pellets daily. The Regional Bioenergy Plan aims to invest 230 million Euros into biomass resources by 2020.
  • Solution: Incorporation of a Guascor® HGM560 CHP unit with 1MWe output to enhance renewable thermal heating systems.
  • Benefits: Reduces energy costs, generates revenue by selling electricity to the grid, and achieves over 22% primary energy savings.
2. Biogas Project in Johannesburg, South Africa:
  • Opportunity: Johannesburg Water aimed to expand biogas production due to rising electricity costs and pollution concerns.
  • Solution: Partnership with Dresser-Rand to upgrade Northern Works WWT using anaerobic digestion and gas cleaning processes.
  • Benefits: Reliable power and heat source, reduced maintenance costs, and growth opportunities for South Africa.
3. Methane Capture in Indonesia:
  • Opportunity: The Musim Mas Group captures methane from palm oil mill effluent (POME) to reduce GHG emissions.
  • Solution: Installation of methane capture facilities at palm oil mills to generate electricity using Guascor® biogas engines.
  • Benefits: Reduces GHG emissions, generates electricity for mills, and decreases reliance on fossil fuels.
Conclusion: Dresser-Rand's solutions provide efficient and environmentally-friendly energy generation, supporting global efforts in renewable energy and waste management.
Overview: The document provides an overview of Dresser-Rand, a business unit of Siemens Power and Gas, which offers efficient and environmentally-friendly technology platforms for distributed power generation. Their solutions include combined heat and power (CHP) systems, biogas-fueled gen-sets, hybrid systems, biomass and waste-to-energy steam turbine generators, and compressed air energy storage (CAES). Dresser-Rand operates globally with a presence in over 150 countries.
Benefits:
  • Provides a reliable, clean energy source.
  • Improves quality of life for local populations.
  • Contributes to sustainable palm oil production.
  • Reduces greenhouse gas emissions, such as CO2 and methane.
Case Study: Biogas Units for Palm Oil Mill: The document details a case study involving the use of Guascor® engines and gen-sets to generate power from palm oil mill effluent (POME) in Malaysia. The project involves capturing biogas from POME and using it to produce sustainable energy, thereby reducing methane emissions and improving wastewater treatment.
Small Renewable Energy Programme (SREP) in Malaysia: The Malaysian government encourages private entities to generate power using renewable fuels under the SREP. This initiative aims to increase fossil fuel efficiency and reduce financial burdens on electricity providers. Agricultural residues, such as palm oil waste, are recommended as reliable biomass fuels.
Opportunity in Indonesia: Projects in Riau province, Indonesia, focus on methane recovery from palm oil mill effluent. The recovered methane is used for renewable electricity generation, reducing methane emissions by converting it to carbon dioxide through combustion.
Water Treatment Plant in Mexico: The document describes a water treatment plant in Mexico that uses a biological treatment system to produce energy from biomass. The plant utilizes Guascor® engines to generate renewable energy, reduce carbon emissions, and provide cost-effective on-site power.
Conclusion: Dresser-Rand's solutions offer significant environmental benefits by reducing emissions, improving air quality, and providing sustainable energy alternatives. Their global presence and technical support network enable them to deliver local solutions on a global scale.
Overview: The document discusses the use of biogas as a renewable energy source in various applications, particularly in dairy and sewage treatment plants. It highlights the environmental and economic benefits of using biogas, derived from organic waste, as an alternative to fossil fuels.
District 45 Dairy LLP Case Study:Opportunity: The dairy factory in Hancock, Minnesota, with over 5,000 cows, generates significant amounts of manure, which can be converted into biogas.Solution: Installation of a Combined Heat and Power (CHP) module using Dresser-Rand Guascor® generator sets to produce 2.4 MWe of power, utilizing biogas for energy and steam production.Benefits: Reduction in greenhouse gas emissions, improved wastewater treatment, and decreased reliance on coal.
Ribeirao Preto, Brazil Case Study:Opportunity: The city aimed to improve its wastewater treatment index and utilize biogas for energy.Solution: Dresser-Rand provided generator sets and maintenance, increasing the sewage treatment index to 98% and generating electricity from biogas.Benefits: Reduced electricity costs, reliable energy, and sustainable energy production.
Thailand Biogas Projects:Opportunity: Utilizing local energy crops and livestock manure for biogas production.Solution: Projects in Thailand use Napier grass and livestock manure to produce biogas, which is converted into electricity using Dresser-Rand generator sets.Benefits: Reduction in greenhouse gas emissions, renewable energy production, and potential for electricity sales to the grid.
Conclusion: The document emphasizes the potential of biogas as a clean, renewable energy source that can replace traditional fossil fuels, reduce greenhouse gas emissions, and provide economic benefits through energy generation and sales.
Overview: The document provides an overview of Dresser-Rand, a part of Siemens Power and Gas, which offers efficient and environmentally-friendly technology platforms for distributed power generation. Their solutions include combined heat and power systems, biogas-fueled gen-sets, hybrid systems, biomass and waste-to-energy steam turbine generators, and more. Dresser-Rand has a global presence with a large installed base and extensive technical support networks.
Case Study: City of Lamar: The City of Lamar, Missouri, operates a waste-to-energy plant at its municipal landfill, exporting power to 2,000 homes. The landfill processes 1,650 tons of municipal solid waste daily. In 2010, two 1.6 MW gas engines were installed to utilize methane from the landfill. Due to expansion, additional engines were added. The project has increased green energy production, reduced methane emissions, and provided reliable power to the community.
Case Study: Itajaí, Brazil: In Itajaí, Brazil, a biogas thermal power plant was installed at the Canhanduba Landfill, transforming waste into clean energy. The plant captures methane from decomposing waste to generate electricity. The project aims to increase power output and reduce environmental impact by lowering methane and CO2 emissions.
Case Study: Cocal Plant, Brazil: The Cocal plant in São Paulo, Brazil, is testing ethanol-powered electricity generation using Dresser-Rand's Guascor® SF 240 engine. The trial aims to demonstrate power and efficiency results, supporting the commercial release of the equipment. The plant produces sugar and ethanol, contributing to Brazil's bioethanol fuel efforts.
Case Study: Saint Pée sur Nivelle, France: In Saint Pée sur Nivelle, France, efforts were made to improve landfill operations by using biogas for energy production instead of flaring waste gases. However, the biogas produced was of poor quality, presenting challenges in energy generation.
Benefits and Environmental Impact: The projects highlighted in the document demonstrate significant environmental benefits, including reduced methane and CO2 emissions, decreased coal and gasoline consumption, and increased use of renewable energy sources. These initiatives contribute to cleaner energy production and improved waste management practices.
Overview: The document provides an overview of Dresser-Rand, a part of Siemens Power and Gas, highlighting its role in providing efficient and environmentally-friendly power generation solutions. The company offers a range of products including combined heat and power systems, biogas-fueled generator sets, hybrid systems, biomass and waste-to-energy steam turbine generators, and compressed air energy storage.
Project Description: The document details a project in Turkey aimed at reducing dependency on imported petroleum and natural gas by utilizing renewable energy sources. The project involved the installation of Guascor® biogas generator sets at the Mersin landfill, which was rehabilitated to include waste separation and energy recovery systems.
Technical Specifications: The project included the installation of five Guascor® HGM 560 biogas generator sets with a total power output of 6 MWe, capable of supplying energy to approximately 43,000 households. The system also included a biogas conditioning unit and an emergency flare.
Benefits:
  • Maximizes energy use from waste.
  • Reduces greenhouse gas emissions by preventing 1,813 metric tons of CO2 equivalent emissions per day.
  • Eliminates environmental pollution and odor.
  • Increases revenue through electricity sales to the grid.
  • Decreases national energy deficiency.
Conclusion: The document emphasizes the importance of modern landfill sites as sources of renewable energy, highlighting the environmental and economic benefits of such projects. It underscores the role of Dresser-Rand in providing solutions that contribute to sustainable energy production and environmental protection.
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Catalog excerpts

WASTE TO ENERGY CaseStudies SUMMARY-1

DRESSER -RAND. GUASCOR® ENGINES & GENS Waste-to-energy case studies Most relevant installations

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WASTE TO ENERGY CaseStudies SUMMARY-2

CASE STUDY Biomass Pellet Plant Solution Dresser-Rand Guascor® Engines and Gen-sets Guascor® Engines and Gen-sets The Opportunity This project is part of the new biomass pelletizing plant for Hijos De Tomas Martín in Doñasantos (Burgos), Spain. The company started out as a carpentry business in 1936. Today, the facility produces 450 to 500 tons of wood pellets each day. Incorporating additional process machinery and labor has allowed the company to grow. The company is carrying out a number of research and development projects to expand the capabilities and various product lines further. The...

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WASTE TO ENERGY CaseStudies SUMMARY-3

It maximizes natural gas resources for power (electricity and heat) production by: • Recovering heat from the exhaust gases and engine main circuit to produce hot air for the biomass pelletizing process • Recovering heat from the engine auxiliary circuit to eliminate natural gas consumption in the natural gas regasification boiler and to heat the plant’s offices The CHP module achieves an REE (electrical equivalent performance, according to Spanish standard RD661/07) greater than 80 percent in operation. Benefits • Reduces energy costs for pelletizing process • Revenue is generated by selling...

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WASTE TO ENERGY CaseStudies SUMMARY-4

CASE STUDY Turning Biogas into Power for South Africa ® Dresser-Rand ® Engines Engines and Gen-sets Guascor Guascor and Gen-sets The Opportunity Johannesburg, located in the Gauteng Province, is an area of great potential in South Africa. With a population of more than 4 million, Johannesburg is the largest city in the world not situated on a river, lake or coastline. The city, once known for its gold mining, is now a center for various services and heavy industries, including steel and cement production. Due to increasing demand for power and heat, Johannesburg Water and Northern Works WWT wanted...

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WASTE TO ENERGY CaseStudies SUMMARY-5

This results in a massive production of biogas, which is then fed to the three modules of Guascor® SFGLD240 gen-set to generate 1.2MWe of combined heat and power. The heat and power produced is used in the digestion process and for grid export via Eskom to increase power supply. All of the biogas generated is used for power and heat supply, which helps minimize the impact of increased electricity costs. Dresser-Rand containerized CHP biogas gen-set solution for Johannesburg Water, South Africa. Benefits • Creates a reliable source of power and heat • Reduces maintenance and operation costs •...

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WASTE TO ENERGY CaseStudies SUMMARY-6

CASE STUDY Biogas Units Generate Power for Palm Oil Mill Guascor® Engines and Gen-sets The Opportunity Greenhouse gas (GHG) reduction and energy cost savings are two issues of increasing importance to businesses in a wide variety of sectors, including the palm oil industry. The Musim Mas Group is taking steps to capture methane gas – a waste gas that is 21 times more potent than carbon dioxide – from its palm oil mills. The palm oil mill effluent (POME), a thick, brownish liquid containing organic matters, solids, oil, and grease, is a waste generated in the milling process. POME is harmful to...

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WASTE TO ENERGY CaseStudies SUMMARY-7

The plant was built as part of a Clean Development Mechanism project to use the POME to generate biogas. All of the power supply for mill operation, the biogas plant, estates, and the housing area is generated in the mill through the use of steam turbines and two Guascor® biogas generator set, SFGLD560 model, generating capacity of approximately 1 MW each. This ensures its independence from the country’s power grid. The plant also consists of three small diesel generator sets for emergency situations. Benefits • Reduction of greenhouse gases • Elimination of environmental pollution including...

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WASTE TO ENERGY CaseStudies SUMMARY-8

CASE STUDY Biogas Units Generate Power for Palm Oil Guascor® Engines and Gen-sets The Opportunity Palm oil mill effluent (POME), a waste generated in the milling process, is harmful to the environment if it is discharged untreated. The conventional industry practice of processing POME is to subject it to anaerobic digestion in open-air treatment ponds. However, this process can release a large amount of greenhouse gas (GHG), particularly methane gas, into the atmosphere. The Solution PT Musin Mas is developing a methane capture project at their Batang Kulim Palm Oil Mill at Sorek, Riau, Sumatra...

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WASTE TO ENERGY CaseStudies SUMMARY-9

Benefits • Provides a reliable, clean energy source • Improves the quality of life for local population • Contributes to sustainable palm oil production • Reduces GHG emissions (e.g., CO2) The Business The Dresser-Rand business, part of Siemens Power and Gas (PG), offers some of the most efficient and environmentally-friendly technology platforms, products and services in distributed power generation for oil and gas, industrial, institutional, and commercial clients and rural electrification programs. Solutions include: combined heat and power (CHP) systems, biogasfueled gen-sets, hybrid systems...

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WASTE TO ENERGY CaseStudies SUMMARY-10

CASE STUDY Biogas Units Generate Power for Palm Oil Mill Guascor® Engines and Gen-sets The Opportunity As part of its Small Renewable Energy Programme (SREP), the Government of Malaysia implemented a programme that encourages private entities to generate power using renewable fuels and to sell part or all of the power generated to Tenaga Nasional Berhad (TNB) and Sabah Electricity Sdn Bhd (SESB). The objectives of the SREP are to help increase fossil fuel efficiency and reduce the financial burdens placed upon TNB and SESB for electricity generation and distribution. The SREP recommends using...

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WASTE TO ENERGY CaseStudies SUMMARY-11

Benefits • Reduces methane-rich greenhouse gas emissions by implementing an anaerobic digester • Reduces unpleasant odor • Improves the treatment of wastewater • Reduces dependence upon coal for power generation • Uses biogas as a renewable energy source The Business The Dresser-Rand business, part of Siemens Power and Gas (PG), offers some of the most efficient and environmentallyfriendly technology platforms, products and services in distributed power generation for oil and gas, industrial, institutional, and commercial clients and rural electrification programs. Solutions include: combined...

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