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Drive Controller SD2

Drive Controller SD2
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Drive Controller SD2

Product catalog summary
Introduction
This document provides a comprehensive overview of the Drive Controller SD2 and Power Supply Unit PS2 by SIEB & MEYER, detailing specifications, safety instructions, and technical data for various device variants.
General Information
The manual outlines the purpose and scope of the Drive Controller SD2, emphasizing its application in controlling drive systems and includes contact information for SIEB & MEYER's global offices.
Safety Instructions
Essential safety standards and regulations are covered, including appropriate use, potential misuse, and guidelines for transport, storage, installation, electrical connection, operation, maintenance, and disposal. Legal warranty considerations are also addressed.
Unit Assembly and EMC Compliance
Guidelines for assembling the unit to comply with EMC standards are provided, focusing on emission control according to Category C3.
Drive Controller SD2 Specifications
The document details the block diagram, type plate, device designation, and components of the SD2x product family, including specifications for single and double drive controllers, compact devices, and power supply units.
Device Variants
Each device variant is described with its maximum current capacity, dimensions, technical data, and connector details, including those with integrated heat sinks and water-cooled heat sinks.
Mounting and Cooling
Examples of mounting with external heat sinks are provided, along with instructions for water cooling connections for specific device variants.
Connector Pin Assignment
This section details the pin assignments for various connectors, including ID switches, bus inputs and outputs, digital inputs/outputs, and encoders.
Conclusion
The manual serves as a detailed guide for the installation, operation, and maintenance of the Drive Controller SD2 and its associated components, ensuring compliance with safety and technical standards.
Personnel Requirements
Transport, installation, and initial operation of the devices must be conducted by trained personnel with expertise in handling electrostatically sensitive components, electromechanical systems, and electrical engineering.
Standards and Regulations
SIEB & MEYER devices comply with several EU directives, including the Low-Voltage Directive 2014/35/EU and the EMC Directive 2014/30/EU.
Transport and Storage
Devices must be protected from mechanical damage, dirt, and humidity, with specific storage conditions outlined.
Installation and Operating Conditions
Installation must adhere to specific mechanical and environmental conditions, including vibration limits and altitude restrictions.
Electrical Connection
Electrical connections must be made according to relevant codes, ensuring proper grounding and avoiding capacitive loads on output phases.
Misuse and Compliance
Misuse of the devices, such as exceeding specified technical data, is prohibited. Compliance with EMC standards is required.
Maintenance and Disposal
Regular checks for cleanliness and functionality are recommended, with specific disposal guidelines for packing materials, batteries, and irreparable devices.
Legal Warranty
Products have a minimum one-year warranty, with exclusions for improper use, nonstandard installation, and unauthorized repairs.
EMC Compliance
Devices must comply with EU EMC guidelines, with detailed EMC rules and grounding information provided.
Drive Controller SD2 Overview
Includes block diagrams and type plate explanations, with device designation including module type, performance range, and voltage class.
Product Family SD2x
Overview of device types, including single-axis and double-axis controllers, with additional equipment like USB converters available.
Single Drive Controllers
Device variants include specifications for current range, cooling requirements, and technical data.
Specifications
Key parameters include a voltage threshold of 40 VDC, ambient temperature range from 5°C to 60°C, and an IP Code of IP20.
Cooling and Installation
Proper cooling is emphasized, with rated power values applicable when optimal cooling is provided by a heat sink.
Connectors
Each device variant includes a detailed list of connectors, such as power bus, bus inputs/outputs, digital inputs/outputs, and more.
Device Variants
Several device variants are described, each with integrated water-cooled heat sinks and varying maximum rated currents.
Technical Data Highlights
Specific data for device variants, including rated and peak currents, maximum output frequency, and cooling requirements.
Installation and Cooling Requirements
Ensure proper air flow direction through the device's internal fan, with specific mounting and cooling guidelines provided.
Dimensions and Installation Notes
Considerations for cabinet screw head overlaps and module gaps are provided.
Technical Data Overview
Key technical data for various device variants, including rated current, peak current, and environmental conditions.
Connectors and Interfaces
Detailed descriptions of connectors for power, bus inputs/outputs, digital and analog signals, and more.
Device Variants with Integrated Heat Sinks
Specific technical data and connector configurations for variants with integrated heat sinks.
Compact Devices
Compact devices feature an integrated power supply unit and require external line filters for operation.
General Notes
Ordering information for suitable connector kits and installation clearances is provided.
Power Supply Unit PS2 Overview
Specifications, installation procedures, safety precautions, and technical data for different device variants are detailed.
Specifications
The PS2 power supply unit operates from 110 VAC to 480 VAC, with specific requirements for external ballast resistors and communication interfaces.
Installation and Safety
Recommendations for external line filters, mains chokes, and cooling air flow are provided.
Technical Data
Key technical data for PS2 device variants, including rated power, voltage range, and ambient temperature conditions.
Connectors
Various connectors for power bus, digital inputs/outputs, USB interface, and more are detailed.
Mounting and Cooling
Guidelines for devices without integrated heat sinks, emphasizing adequate heat dissipation.
Additional Notes
Handling and disposal of cooling liquids and use of water-based coolants are discussed.
Cooling System Specifications and Procedures
Recommendations for fungal agents, coolant cleaning, and system monitoring are provided.
Connection of the Cooling Unit
Guidelines for connecting the device heat sink to a cooling unit are detailed.
Connector Pin Assignment
Detailed pin assignments for various connectors and their functions are provided.
Safety and Operational Notes
Safety procedures for high voltages and cooling liquids are emphasized.
Hardware Description Overview
Descriptions of analog and USB interfaces, DC link connectors, motor connections, and more are provided.
System Connection Overview
Instructions for connecting the PS2 power supply unit with SD2 drive controllers are detailed.
Status Display and Error Messages
Descriptions of status and error messages for SD2 drive controllers and PS2 systems are provided.
Operating States and Error Messages
Common errors and their descriptions, reactions, and potential causes are listed.
Warning Messages Overview
A comprehensive list of warning messages related to the Drive Controller SD2 is provided.
Quick Stop Functions
Details of quick stop functions and their operational status codes are provided.
General Wiring Information
Emphasis on correct mains connection and cable requirements is provided.
Motor and Communication Cables
Guidelines for motor cable requirements and communication cables are provided.
Cables for Rotor Position Detection
Recommendations for shielded lines and D-sub shells are provided.
Cable Specifications
Specifications for cables used with motors and external ballast resistors are provided.
Electric Performance Dimensioning
Details of output stage, power supply, and motor specifications are provided.
Power Consumption
Examples of power consumption calculations are provided.
Safety Circuit / Restart Lock (STO)
Compliance with safety standards and functional description of the restart lock are provided.
Functional Description of the Restart Lock
Details of the restart lock's operation and safety features are provided.
OSSD Signals
Part of the electro-sensitive protective equipment, ensuring high safety levels.
Wiring Example and Safety Circuit
Examples of wiring for safe emergency stop command devices and safety circuits are provided.
Requirements and Standards
Safety parameters and standards compliance are detailed.
Restart Lock Procedure
Illustration of the restart lock procedure with a timing diagram is provided.
Specification of Drive Functions
Details of drive functions supported by SD2 series devices are provided.
Specification of Device Firmware
Descriptions of firmware variants and their supported features are provided.
Connection Diagram
Examples of device wiring are provided.
Manufacturers and Accessories
Lists of accessories and their specifications are provided.
USB>RS232/485 Converter
Details of the converter for SD2x series communication are provided.
Connectors
Specifications for various connectors are provided.
Surge Arrestors
Details of surge arrestors for different mains supply configurations are provided.
Shield Connection Clamps
Specifications for shield connection clamps are provided.
Manufacturers
Lists of manufacturers and links to their websites are provided.
Index
An extensive index of components, accessories, and technical aspects related to the Drive Controller SD2 is provided.
See more

Catalog excerpts

Drive Controller SD2-1

SIEB & MEYER Drive Controller SD2 Hardware Description Drive controller SD2, power supply unit PS2

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Drive Controller SD2-2

Copyright Original instructions, Copyright © 2025 SIEB & MEYER AG All rights reserved. This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG. Trademarks All product, font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies. SIEB & MEYER Worldwide For questions regarding our products and technical problems please contact us. SIEB & MEYER AG Auf dem Schmaarkamp 21 21339 Lueneburg Germany Phone: +49 4131 203 0 Fax: +49 4131 203 2000 [email protected] http://www.sieb-meyer.com SIEB & MEYER...

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Drive Controller SD2-3

6.3 Device Variant 0362111OF (max. 160 A) with Integrated Water-cooled Heat 6.4 Device Variant 0362111RF (max. 220 A) with Integrated Water-cooled Heat 6.5 Device Variant 0362111SF (max. 358 A) with Integrated Water-cooled Heat Drive Controller SD2 - Hardware Description

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Drive Controller SD2-4

6.7 Device Variant 0362114MF/0362114NF (max. 200 A) with Integrated Heat Drive Controller SD2 - Hardware Description

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Drive Controller SD2-5

Drive Controller SD2 - Hardware Description

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Drive Controller SD2-6

Drive Controller SD2 - Hardware Description

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Drive Controller SD2-7

Drive Controller SD2 - Hardware Description

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Drive Controller SD2-8

1 About this Manual This chapter descirbes symbols, signal words and abbreviations possibly used in this manual. You can download more documentation from the SIEB & MEYER website under https:// www.sieb-meyer.com/downloads. In this manual, the warnings listed below are used. Depending on their degree of risk, the risk levels listed below exist: A Imminent risk of injury Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ^ Follow the instructions in this manual to avoid danger. Indicates an imminently hazardous situation which, if not avoided,...

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Drive Controller SD2-9

About this Manual basic drive module diagnostic coverage of safety function hardware fault tolerance high-speed pulse amplitude modulation high-speed pulse width modulation mean time to failure, dangerous not connected output signal switching device pulse amplitude modulation protective extra-low voltage probability of dangerous failure per hour pulse width modulation safety extra-low voltage servo control safe failure fraction safety function: Safe Torque Off sensorless vector control undervoltage-lockout voltage at the common collector vector control V/f characteristic curve Drive Controller...

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Drive Controller SD2-10

General Information This manual describes the drive controllers of the series SD2. Drive controllers of the generation SD2x are BDM (basic drive modules) that can be used either as frequency converter or as servo drive. These devices allow operation of high-dynamic servo motors as well as synchronous and asynchronous high-frequency spindles. The devices are equipped with interfaces for different sensor systems allowing to drive motors with resolvers as well as SinCos, EnDat, Hall, linear Hall, incremental and field plate sensors. Motor systems without any sensors are also supported, whereas different...

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Drive Controller SD2-11

Safety Instructions Safety Instructions These safety instructions include important information regarding your safety and must be observed during installation and operation of SIEB & MEYER devices. Read them carefully and keep them for later use. Also adhere to safety instructions in the product documentation and on the device. Standards and Regulations SIEB & MEYER devices comply with the regulations of the following standards and directives: ▶ Low-Voltage Directive 2014/35/EU: EU declaration of conformity, DIN EN 61800-5-1 ▶ EMC Directive 2014/30/EU: EU manufacturer's certificate, DIN EN 61800-3...

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Drive Controller SD2-12

Safety Instructions Working on the Device WARNING Trained staff → To avoid risks of serious injuries and material damage any works regarding installation, initial operation and maintenance must be carried out by trained staff only! Furthermore, electricians who connect feedin systems must be approved by the local DSO (distribution system operator). Trained staff, according to this fundamental safety instruction, are persons familiar with the installation, mounting, initial and permanent operation of the product and they are qualified appropriately for the work. The standards DIN VDE 0100 and...

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Drive Controller SD2-13

Safety Instructions Terms according to DIN EN 61800 Before initial operation, make sure that the machine will not expose danger (e.g. runaway moves). The conformity with the safety standards DIN EN 60204-1 and DIN EN 61800-5-1 must be ensured. The manufacturer of the system or the machine has to meet the requirements of the legal values regarding the electromagnetic compatibility (EMC). SIEB & MEYER products are designed for the operation in industrial areas provided that the supplied manual “Unit Assembly Complying EMC” has been taken into consideration. SIEB & MEYER tests all products in its...

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Drive Controller SD2-14

During design and construction of the machine as well as in the operation manual the machine manufacturer is obliged to give consideration to the intended (appropriate) use of the machine and risks arising from reasonably foreseeable misuse of the machine. To avoid injuries and material damage any use, installation and setup of SIEB & MEYER products by non-experts which exceed the technical data specified in the product documentation (high voltages, temperatures etc.) is considered to be not intended use and forbidden. Adhere to the safety instructions on the device and in the product documentation....

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Drive Controller SD2-15

Mechanical installation conditions for the system according to DIN EN 61800-2: „Vibrations must remain within the limit values of the IEC 60721-3-3, class 3M2, standard for fixed equipment." Tab. 1: Vibration limits of the system "Vibrations which exceed these limits, or the use on mobile equipment, are considered as abnormal mechanical conditions." Operating conditions: The following requirements are to be considered for the installation and the operation of the device. Noncompliance with theses requirements is regarded as abnormal operating condition: ► The device is conceived according to...

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