FLOWSIC100 PROCESS
134Pages

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Catalog excerpts

FLOWSIC100 PROCESS - 1

OPERATING INSTRUCTIONS FLOWSIC100 PROCESS Gas Velocity and Volume Flow Monitor for Pressure and Ex Applications Description Installation Operation

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FLOWSIC100 PROCESS - 3

Operating Instructions FLOWSIC100 PROCESS Gas Velocity Monitor © SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 4

© SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 5

Operating Instructions FLOWSIC100 PROCESS Gas Velocity Monitor © SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 6

© SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 7

About This Document Operating Instructions FLOWSIC100 PROCESS Gas Velocity Monitor About This Document These operating instructions describe the FLOWSIC100 measuring system, which is designed to perform no-contact measurements of the gas velocity and temperature, or the volumetric flow rate with the variants: a. Pressure-resistant variant • FLOWSIC100 PN16 / CL150 b. Explosion-proof and pressure-resistant variant • FLOWSIC100 EX-Z2 (variant for zone 2) • FLOWSIC100 EX-Z2-RE (retractable variant for zone 2) c. Explosion-proof variant, lance version • FLOWSIC100 PR-EX-Z2 (variant for zone 2)...

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FLOWSIC100 PROCESS - 8

Safety Instructions Operating Instructions Intended Use The FLOWSIC100 measuring system was designed for contactless measurement of gas velocity and temperature or volume flow. It must only be used in the manner intended by the manufacturer. In particular, it is important that: • The system is operated in accordance with the technical data and specifications regarding assembly, connection, ambient, and operating conditions (see the documentation supplied, the order documents, device documents, and rating plates) • All of the measures required to maintain the device, e.g. maintenance and...

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FLOWSIC100 PROCESS - 9

Safety Instructions Operating Instructions FLOWSIC100 PROCESS Gas Velocity Monitor Authorized Personnel Those responsible for personal safety must ensure that: • All work on the measuring system is carried out by qualified personnel and checked by the experts responsible. These persons must be qualified by virtue of their expertise (training, education, experience) or understanding of the relevant standards, specifications, accident prevention regulations, and properties of the system. It is crucial that these persons be able to identify and avoid potential hazards in good time. Technical...

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FLOWSIC100 PROCESS - 10

Safety Instructions Operating Instructions Danger from Electrical Equipment The FLOWSIC100 PROCESS measuring system is an item of electrical equipment designed for use in industrial power installations. When working on power connections or on live components, make sure that the power supply is switched off. If necessary, replace shock protection measures before reconnecting the power supply. Danger due to Hot, Corrosive, or Pressurized Gases The sender/receiver units are mounted directly on the gas-carrying duct. In installations with a low hazard potential (no risk of injury, ambient...

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FLOWSIC100 PROCESS - 11

Operating Instructions Safety Instructions FLOWSIC100 PROCESS Gas Velocity Monitor 1.4 Transport Protection of retractable Sender/Receiver Units The sender/receiver units type FLSE100 EX-Z2-RE have to be secured before every transportation according to Fig. 1.1 to prevent damages in transit. ‡ The transducer must be positioned inside the connection piece. ‡ The probe tube with transducer must be secured with cotter pins. Connection piece Cotter pin Probe tube Abb. 1.1: Transport protection of retractable sender/receiver units © SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 12

Safety Instructions Operating Instructions © SICK AG · Germany · All rights reserved

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FLOWSIC100 PROCESS - 13

FLOWSIC100 PROCESS Gas Velocity Monitor Product Description Features and Applications System Overview and Operating Principle System Components Calculations Check Cycle Technical Data Dimensions

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FLOWSIC100 PROCESS - 15

Operating Instructions Product Description FLOWSIC100 PROCESS Gas Velocity Monitor Product Description 2.1 Features and Applications The FLOWSIC100 PROCESS measuring system conducts simultaneous measurements of the gas velocity and temperature. The volumetric flow under actual conditions can be calculated from the gas velocity and output. By including the gas temperature and internal pressure inside the duct, the volumetric flow under standard conditions can be calculated. Features and benefits • Modular design By selecting the right modules, you can combine the components to suit your...

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FLOWSIC100 PROCESS - 16

Product Description Operating Instructions Certification • The sender/receiver units of the variants FLOWSIC100 EX-Z2, FLOWSIC100 EX-Z2-RE and FLOWSIC100 PR-EX-Z2 have the ATEX II 3G EEx nA e IIC T4 classification and type of protection. They are approved for use for gases in Zone 2. • The standard version of the control unit MCU is not ex-protected and has to be installed and operated outside of hazardous areas. • A 24 V-version of the control unit MCU is optionally available for the operation in gases Ex Zone 2. It has the classification ATEX II 3G EEx nA nC IIC T4. © SICK AG · Germany ·...

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FLOWSIC100 PROCESS - 17

Product Description Operating Instructions FLOWSIC100 PROCESS Gas Velocity Monitor 2.2 System Overview and Operating Principle 2.2.1 System Overview The measuring system comprises the following components: • FLSE100 sender/receiver unit for transmitting and receiving ultrasonic pulses, signal processing and controlling the system functions • Connection piece or mounting kit for mounting the sender/receiver units on the gas duct • MCU control unit for control, evaluation and output of the data of max. 8 sensors connected via RS485 interface • Connection cables (FLOWSIC100 PN16/CL150 only)...

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FLOWSIC100 PROCESS - 18

Product Description Operating Instructions Slave sender/receiver unit Connection piece Duct MCU control unit Master sender/receiver unit Connection cable proviced by customer Connection box Connection cable master/slave Fig. 2.1: System overview not ex-protected variants (FLOWSIC100 PN16/CL150) Connection piece or mounting kit with ball valve Slave sender/receiver unit (or FLSE100-PREXZ2) Duct MCU control unit (optional f. Zone 2) Connection cable* Master sender/ receiver unit * all connection cables provided by customer hazardous area zone 2 safe area Fig. 2.2: System overview ex-protected...

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