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Encoders

Encoders

Product catalog summary

Introduction
This catalogue by SICK-STEGMANN provides a comprehensive overview of their encoder products for the 2009/2010 period. It includes rotary encoders, linear encoders, and motor feedback systems, highlighting their specifications, applications, and selection guides.

Rotary Encoders
Rotary encoders are essential for precise angle, position, and revolution measurements. The catalogue distinguishes between incremental and absolute encoders, with further subdivisions into singleturn and multiturn types. Key models include DFS60, DKS40, and ARS60, each with specific mounting options like face mount flange and servo flange.

Linear Encoders
Linear encoders measure lengths and are available in contact and non-contact versions. They consist of a read head and a scale or magnetic tape. The catalogue provides a selection guide to help choose the appropriate model based on application needs.

Motor Feedback Systems
These systems are crucial for motor control, offering incremental and absolute feedback. The catalogue details systems with and without commutation, and those using the HiPERFACE® interface for enhanced performance.

Selection Guides
Each section includes a selection guide to assist in choosing the right encoder or feedback system based on parameters like measurement type, interface requirements, and mounting options.

Company Overview
SICK-STEGMANN is a leader in sensor technology, with a global presence and a focus on innovation and independence. Their products are designed to enhance efficiency and safety across various industrial sectors, including automotive, logistics, and food and beverage.

Business Areas
The catalogue emphasizes SICK's commitment to providing versatile and innovative solutions for factory and logistics automation, ensuring safety and efficiency in diverse industries.

Product Specifications
The catalogue provides detailed specifications for various encoder models, including:

DFS60 Incremental Encoders: High-resolution encoders with up to 65,536 lines, suitable for harsh environments.
ARS60, AFS60/AFM60, ATM60/ATM90 Absolute Encoders: Offer singleturn and multiturn options with various mounting and interface configurations.

Technical Data and Options
Each product section includes technical data such as shaft diameter, electrical interfaces, number of lines, and environmental resistance. Options for customization, such as programming capabilities and different mounting types, are also highlighted.

Conclusion
Sick-STEGMANN's catalogue provides comprehensive information on their encoder and motor feedback systems, emphasizing their adaptability and precision in various industrial applications.

Specifications
The document outlines the specifications for cable runs, which can be in radial or axial directions. It includes details on cable outlets with protection ratings up to IP 65 and electrical interfaces such as TTL and HTL. The maximum deflection is specified as 3 mm in the Y direction and ±10° in the X direction. Working position/force is between 2 to 5 mm (5 to 10 N), and the number of lines ranges from 1 to 2,000.

Incremental Encoders
The DKV60 incremental measuring wheel encoders are highlighted, with accessories and connection systems detailed on page 65. Dimensional drawings and order information for various connectors and cables are provided, including M23 screw-in systems and cable lengths ranging from 2.0 m to 30.0 m.

Absolute Encoders
The ARS60 absolute encoders are described as singleturn with a modular design for customizable solutions. They offer a range of steps from 2 to 32,768 and feature simple zero adjustment, a good price/performance ratio, and high reliability due to opto-ASICSs with Chip-on-Board technology. They are suitable for various applications such as machine tools and packaging machines.

Technical Data
Technical specifications for the ARS60 encoders include a solid shaft of 10 mm, a mass of approximately 0.3 kg, and a working temperature range of –20 to +85 °C. The protection class is up to IP 66 for cable outlets, and the operating voltage range is 10 to 32 V. The document also provides detailed order information for SSI and Parallel interfaces, including connection types and cable specifications.

Accessories and Connection Systems
Details on accessories, connection systems, mounting systems, and adapter modules are provided, with references to specific pages for further information. The document includes general tolerances according to DIN ISO 2768-mk and EMC resistance specifications.

Overview
The document provides detailed technical specifications and ordering information for the DFS60 Incremental Encoder series, including face mount flange, servo flange, and blind hollow shaft models. It covers electrical interfaces, mechanical interfaces, and various configurations available for different applications.

Specifications

Electrical Interface: Options include 4.5-5.5 V TTL/RS422, 10-32 V TTL/RS422, 10-32 V HTL/push-pull, and 4.5-32 V TTL/HTL programmable.
Mechanical Interface: Solid shaft options include 10 x 19 mm and 6 x 10 mm. Blind hollow shaft options range from 8 mm to 15 mm and include imperial sizes.
Number of Lines: Configurable from 1 to 65,536 lines per revolution.
Protection Class: IP65 and IP67 available depending on configuration.

Order Information

Encoders are available in Type A and Type B, with specific part numbers for each configuration.
Connection types include M12 and M23 connectors, with cable lengths of 1.5 m, 3 m, and 5 m.

Technical Data

Operating Speed: Up to 10,000 rpm for solid shaft models and 6,000 rpm for blind hollow shaft models.
Temperature Range: Operating from -40°C to +100°C, with storage conditions specified.
EMC Compliance: Conforms to EN 61000-6-2 and EN 61000-6-4 standards.
Shock and Vibration Resistance: Tested to EN 60068-2-27 and EN 60068-2-6 standards.

Accessories Includes connection systems, mounting systems, and a programming tool for configuring the encoder settings.

Key Features

Freely programmable number of lines, output signal level, and zero pulse width.
Universal cable outlet design allows for radial or axial cable laying without kinking.

Overview
The document is a technical catalog from Sick-Stegmenn for the DFS60 Incremental Encoder, covering the 2009/2010 period. It provides detailed specifications, ordering information, and accessories for the DFS60 and DKS40 incremental encoders.

Specifications
The DFS60 Incremental Encoder is available with various electrical interfaces including TTL/RS422 and HTL/push-pull, supporting voltages from 4.5 to 32 V. It features a through hollow shaft metal design with different shaft diameters ranging from 8 mm to 15 mm. The encoder offers a high protection class of IP65, ensuring durability in harsh environments.

Ordering Information
The catalog lists multiple configurations for the DFS60 encoder, categorized by type (A or B), number of lines per revolution, and mechanical interface options. Each configuration is associated with a specific part number for easy ordering.

Connection and Programming
The document details the pin and wire allocation for M12 and M23 connectors, emphasizing the importance of using the correct adapter cables to avoid damage. A programming tool is available for setting zero pulse width and other parameters.

Accessories
Various accessories are available, including mechanical adapters, couplings, and cables. The catalog provides part numbers and specifications for each accessory, such as cable length and connector type.

DKS40 Incremental Encoder
The DKS40 is highlighted for its compact design and robust construction, featuring a zinc die-cast housing and IP64 protection. It supports interfaces like Open Collector NPN, TTL/RS422, and HTL/push-pull, with applications in machine tools, textile machines, and more.

Overview
The document is a technical catalogue from SICK-STEGMANN for the year 2009/2010, focusing on incremental encoders, specifically the DKS40 and DKV60 models. These encoders are used for precise measurement of position and speed in various industrial applications.

Specifications

DKS40 Incremental Encoders: Available with 1 to 2,048 lines per revolution. Electrical interfaces include Open Collector NPN, TTL/RS422, and HTL. Operating voltage ranges from 4.5 to 30 V. The encoders have a mass of 0.18 kg and a rotor moment of inertia of 6 gcm². They support a maximum output frequency of 200 KHz and an operating speed of 6,000 min^-1.
DKV60 Incremental Measuring Wheel Encoders: Designed for direct installation on conveyor belts, with a protection rating of IP 65. They offer 1 to 2,000 lines per 200 mm and support TTL/RS422 and HTL interfaces. The maximum operating speed is 1,500 min^-1.

Mechanical and Electrical Interfaces

Both models feature various mechanical interfaces, including face mount flanges and solid shafts. The DKS40 uses a face mount flange with a solid shaft of Ø8 x 13 mm.
Electrical connections are made via M12 connectors, with detailed wire allocation provided for signal lines A, B, Z, ground, and power supply.

Performance and Environmental Conditions

Both encoders are designed to withstand harsh industrial environments, with resistance to shocks and vibrations as per DIN standards.
Operating temperature ranges for the DKS40 are 0 to +60°C, while the DKV60 operates between -10 to +60°C.
Both models have a bearing lifetime of 2 x 10⁹ revolutions.

Accessories and Mounting Systems

The catalogue includes various accessories such as connection systems, mounting systems, and mechanical adapters to facilitate installation and integration into different systems.
Detailed order information is provided for cables, connectors, and mechanical adapters, with part numbers and specifications.

Applications
The encoders are suitable for use in woodworking machinery, steel and sheet processing, storage and conveying technology, sorting systems, conveyor belts, textile machinery, and printing and paper industries.

Overview
The document is a technical catalog for the Absolute Encoder Singleturn ARS60 series by Sick-Stegmann, detailing specifications, interfaces, and ordering information for various encoder models.

Specifications
The ARS60 encoders are available with different electrical interfaces including SSI and Parallel, supporting voltage ranges from 10 to 32 V. They offer a resolution of 2 to 32,768 steps per revolution, with a measurement range of one full revolution. The encoders are designed with a blind or through hollow shaft, with diameters ranging from 6 mm to 15 mm.

Mechanical and Electrical Interfaces
The encoders can be configured with either a radial or axial connector, with options for M23 connectors with 12 or 21 pins. The mechanical interface includes collets for various shaft diameters, and the encoders support both Gray and Binary coding.

Performance Parameters
The encoders have a repeatability of 0.005°, with error limits of 0.035° for binary steps and 0.046° for non-binary steps. They can operate at speeds up to 3,000 min-1 and withstand angular accelerations up to 5 x 10⁵ rad/s².

Environmental and Durability Standards
The encoders are rated for operation in temperatures from -20°C to +85°C and storage from -40°C to +100°C. They have a protection class of up to IP66, depending on the connector type, and are resistant to shocks and vibrations as per DIN standards.

Ordering Information
The document provides detailed ordering codes for different configurations, including shaft diameter, interface type, and connector options. Accessories such as collets and adapter modules are also listed.

Additional Features
The encoders offer zero adjustment capabilities either directly on the encoder or via a remote line. They are compliant with EMC standards and have specific initialization times after power-on.

Overview
The document provides technical specifications and ordering information for the ARS60 Absolute Encoders, including both Singleturn and Multiturn models. These encoders are designed for high precision and reliability in industrial applications.

Specifications

Data Formats: Supports resolutions up to 13 bits for Singleturn and up to 30 bits for Multiturn. Data is transmitted in a left-justified format with error bits for position and light source monitoring.
Electrical Characteristics: Operating voltage ranges from 4.5 to 32 V. The encoders feature short-circuit protection, reverse polarity protection, and integrated transient protection diodes.
Mechanical Features: The encoders have a robust construction with a 30 mm separation of shaft bearings, allowing for smooth operation and optimal runout even at high speeds.
Environmental Resistance: Rated IP67 for protection against dust and water. Operating temperature ranges from -40°C to +100°C.

Connection and Mounting

Connectors: Available with M12 or M23 connector outlets, and cable outlets in various lengths (1.5 m, 3 m, 5 m).
Mounting Options: Includes face mount flange and servo flange options, with blind and through hollow shaft configurations.

Programming and Compatibility

Encoders can be programmed using a universal tool compatible with the DFS60 series.
Features programmable direction of rotation, zero point, offset, and resolution.

Accessories
The document lists various accessories including cables, connectors, couplings, mechanical adapters, and collets, with detailed part numbers and specifications.

Applications
Suitable for harsh industrial environments where high accuracy and reliability are required.

Technical Specifications
The document provides detailed specifications for the ATM60 and ATM90 series of absolute encoders. Key parameters include:

Operating speed: Up to 6,000 min-1 for ATM60 and 2,000 min-1 for ATM90.
Position forming time: 0.15 ms.
Max. angular acceleration: 5 x 10⁵ rad/s².
Operating torque varies with and without shaft seal, with values such as 1.8 Ncm with shaft seal for ATM60.
Max. shaft loading: Radial 300 N, Axial 50 N.
Bearing lifetime: 3.6 x 10⁹ revolutions.
Temperature range: Working -20 to +85°C, Storage -40 to +100°C.
Protection class: IP 67 with shaft seal, IP 43 or IP 65 without.
Operating voltage range: 10 to 32 V.
Power consumption: 0.8 W for ATM60, 2.0 W for ATM90.

Interface and Signals
The encoders support SSI and RS 422 interfaces, with signals including Clock +/-, Data +/-, and RS 422 lines. The SSI max. clock frequency is 1 MHz. The devices are electronically adjustable with a resolution up to 26 bits.

Mechanical and Environmental Features
The encoders are designed to be robust, shock and vibration-proof, with high protection ratings. They are available in various configurations, including solid and hollow shaft designs, with different shaft diameters.

Order Information
The document lists part numbers for different configurations and accessories, such as cables of varying lengths and collets for different shaft diameters. It also provides details on ordering Profibus adapters separately.

Compliance and Standards
The encoders comply with various DIN and IEC standards for electromagnetic compatibility and environmental resistance, ensuring reliability in industrial applications.

Overview
The document provides detailed technical specifications and configuration instructions for the ATM60 and ATM90 Profibus encoders, which are used in industrial automation for precise position measurement. These encoders are designed to interface with Profibus DP networks and offer high resolution and robust performance.

Specifications

Resolution: Up to 26 bits for both ATM60 and ATM90 models.
Hollow Shaft Diameter: ATM60 supports 6, 8, 10, 12, 15 mm, 1/4”, 3/8”, 1/2”; ATM90 supports 12, 16 mm, 1/2”.
Operating Speed: Maximum of 3,000 min-1.
Temperature Range: Operating from -20 to +80°C, storage from -40 to +125°C.
Protection Class: IP 67 for ATM60 and IP 65 for ATM90.
Bus Interface: Profibus DP with RS 485 electrical interface.
Power Consumption: 2.0 W with an operating voltage range of 10 to 32 V.

Configuration and Features

Address Setting: Configurable via DIP switches or protocol, supporting node numbers 0 to 127.
Data Transmission Rate: Ranges from 9.6 kBaud to 12 MBaud with automatic detection.
Electronic Adjustment: Features a PRESET push button or protocol for electronic adjustment.
Status Indicators: Green LED for operation and red LED for bus activity.
Bus Termination: Configurable via DIP switches, with internal or external termination options.

Installation and Connection

Encoders come with a terminal strip for connecting bus and supply lines, requiring the Profibus adapter to be unscrewed from the device for connection.
Pin allocation is provided for both Profibus DP and Us connections, detailing signal types and their purposes.

Compliance and Standards

Complies with various DIN and IEC standards for EMC, shock, and vibration resistance.
Device-specific files (GS) are available for automatic setup, with versions in German, English, and French.

Ordering Information
The document includes part numbers and descriptions for ordering different models and accessories, such as collets and adapters.

Overview
The document provides detailed technical specifications and configurations for the ATM60 DeviceNet Absolute Encoders, including both multiturn and blind hollow shaft models. It covers aspects such as mechanical dimensions, electrical interfaces, and operational parameters.

Specifications
The encoders offer a resolution of up to 26 bits, with a maximum of 8,192 steps per revolution and 8,192 revolutions. They operate within a voltage range of 10 to 32 V and have a power consumption of 2.0 W. The operating speed is up to 6,000 min-1 for multiturn and 3,000 min-1 for blind hollow shaft models. The encoders are designed to withstand shocks and vibrations, with protection classes up to IP 67.

Mechanical Details
The solid shaft models have diameters of 6 mm and 10 mm, while the blind hollow shaft models accommodate diameters from 6 mm to 15 mm. The encoders are robust, with a bearing lifetime of 3.6 billion revolutions and can handle radial and axial loads.

Electrical and Bus Interface
The encoders use a DeviceNet bus interface, compliant with ISO-DIS 11898 and DeviceNet Specification Release 2.0. They support data transmission rates of 125, 250, and 500 kB, with address settings from 0 to 63 via DIP switches or protocol. The bus termination is configurable via DIP switches.

Configuration and Adjustment
The encoders feature electronic adjustment capabilities, including a PRESET function for zero point adaptation. Configuration can be done via a configuration tool and EDS file, supporting various encoder parameters like code direction, scaling function, and limits for speed and acceleration.

Accessories and Order Information
The document lists various accessories, including connection systems, mounting systems, and programming tools. It provides part numbers and descriptions for ordering different components like bus adapters, collets, and connectors.

Standards and Compliance
The encoders comply with several DIN standards for electromagnetic compatibility, shock, and vibration resistance. They are designed for high reliability in industrial environments.

Overview
This document is a technical catalogue from Sick-Steggmann for the year 2009/2010, detailing various mechanical adapters, collets, and linear encoders, including wire draw encoders and their specifications, applications, and order information.

Mechanical Adapters
The document lists mechanical adapters such as the BEF-FA-036-060REC and BEF-FA-036-060RSA, which are designed for 60 mm square mounting plates. These adapters are made of aluminum and are used for face mount flanges with a spigot of 36 mm. General tolerances are according to DIN ISO 2768-mk.

Collets
Various collets are specified for different shaft diameters, including 6 mm, 8 mm, 10 mm, 12 mm, and 14 mm. These are used for blind hollow shafts and are part of the mounting systems and accessories.

Linear Encoders
The document provides a selection guide for linear encoders, including wire draw encoders and non-contact linear encoders. It outlines the requirements for absolute position measurement, interface connections, mounting points, measuring length, resolution, and the number of measuring cycles.

Wire Draw Encoders
The BTF and PRF series are highlighted for measuring lengths up to 50 m. These encoders convert the rotation of a drum into a measuring signal, providing high-resolution position or distance information. They are suitable for various applications such as cranes, presses, and woodworking machines. The document specifies the resolution, operating speed, and environmental conditions for these encoders.

Technical Specifications
Detailed technical data is provided for the BTF08 series, including housing materials, measuring wire specifications, operating temperature ranges, and protection ratings. The document also includes information on bus interfaces like Profibus, CANopen, and DeviceNet, along with their respective technical data and order information.

Accessories
The catalogue lists accessories such as wire draw mechanisms, mounting systems, connection systems, and adapter modules, with references to specific pages for detailed information.

Overview
The document provides detailed specifications and technical data for the BTF13 and BTF19 series of Absolute Wire Draw Encoders, which are used for linear path measurement using a wire draw mechanism. These encoders are known for their high resolution, easy mounting, and high-precision measurement capabilities.

Specifications

Resolution: Up to 0.025 mm.
Measuring Lengths: BTF13 series covers lengths from 3 m to 30 m, while BTF19 series covers lengths from 30 m to 50 m.
Materials: Drum housing is made of anodised aluminium, and the spring housing is plastic. The measuring wire is highly flexible stranded steel.
Operating Speed: Up to 4 m/sec.
Temperature Range: Operating from -20°C to +70°C, storage from -40°C to +100°C.
Protection: IP 64 for the wire draw mechanism and IP 67 for the encoder.

Technical Data

Code Type: 25 bit/Gray.
Linearity: 0.05% typical.
Repeatability: ±1 measuring step.
Spring Return Force: Varies with start/finish conditions, typically 10 N/20 N or 15 N/20 N.
Life Cycle: 1 million cycles.
Power Consumption: Maximum 0.8 W for SSI and 2.0 W for field buses.

Interface and Connectivity

SSI Interface: Clock +, Clock –, Data +, Data – with a maximum clock frequency of 1 MHz.
Field Buses: Profibus, CANopen, DeviceNet with various data transmission rates and address settings.
Electrical Interface: RS422 and ISO-DIS 11898 for CAN High Speed.

Accessories and Mounting
The document lists various accessories such as wire draw mechanisms, mounting systems, connection systems, and adapter modules. Specific pages in the catalogue are referenced for detailed information on these accessories.

Order Information
Part numbers and descriptions are provided for different configurations of the BTF13 and BTF19 encoders, specifying the measuring lengths and interface types.

Compliance and Standards
The encoders comply with various DIN and IEC standards for general tolerances, EMC, shock, and vibration resistance.

Overview
The document provides detailed specifications and technical data for wire draw encoders with TTL/HTL interfaces, specifically focusing on models BKS09, XKS09, and PKS09. These encoders are used for precise linear measurement in various industrial applications.

Specifications

Resolution: 0.05 mm for all models.
Measuring Lengths: Available in 2 m and 5 m options.
Construction: Compact design with robust aluminum housing and highly flexible stainless steel wire.
Interfaces: SSI and HIPERFACE® for absolute encoders; TTL for incremental encoders.
Operating Voltage: BKS09: 12-30 V; XKS09: 7-12 V; PKS09: 4.5-5.5 V.

Technical Data

Linearity: ≤ ± 0.7 mm.
Repeatability: ± 3 measuring steps for BKS09 and PKS09; ± 0.15 mm for XKS09.
Operating Speed: Up to 3.5 m/sec.
Environmental Conditions: Operating temperature range from -10 to +70 °C; storage temperature range from -20 to +80 °C; relative humidity up to 90% (non-condensing).
Protection: IP 52 according to IEC 60529.

Applications
Suitable for use in presses, punching and injection machines, storage technology, wood and sheet metal processing machines, machinery construction, and medical technology.

Connection and Accessories

Various connection systems and adapter modules are available for integration.
Detailed pin and wire allocation provided for M23 and M12 connectors.

Standards and Compliance
Conforms to DIN EN 61000-6-2, DIN EN 61000-6-3 for EMC, and DIN EN 60068-2-6, DIN EN 60068-2-27 for resistance to shocks and vibrations.

Overview
This document provides technical specifications and ordering information for various cable and connector systems, as well as non-contact linear encoders, specifically designed for use with Wire Draw Encoders and other related systems.

Specifications

Cable and Connector Systems: The document details various cable lengths and types, including M23 and M12 connectors, with specifications on pin configurations, cable diameters, and core compositions. These are designed for compatibility with Wire Draw Encoders using SSI and TTL interfaces.
Non-Contact Linear Encoders (KH53): The KH53 series offers non-contact, wear-free linear encoders suitable for harsh environments. Key features include a measuring length of up to 1.7 km, absolute position measurement without the need for an initial reference run, and a high degree of protection (up to IP66).

Procedures and Recommendations

Installation: Emphasizes maintaining mounting tolerances to ensure system reliability and accuracy. Magnetic materials should be kept at least 80 mm away from measuring elements.
Operation: Describes standard and synchronous SSI operation modes, highlighting the importance of parameterizing waiting times to minimize delay in position measurement and transmission.

Technical Data

Resolution and Accuracy: The KH53 encoders offer a resolution of 0.1 mm, with specific tolerances and accuracy metrics provided for different environmental conditions.
Environmental Specifications: Operating temperature ranges from -20°C to +60°C, with storage capabilities from -40°C to +85°C. The encoders are resistant to shocks and vibrations as per DIN standards.

Ordering Information
Detailed part numbers and configurations are provided for various cable lengths and connector types, as well as for the KH53 linear encoders and associated mounting equipment.

Overview
The document provides detailed specifications and ordering information for the KH53 series of non-contact linear encoders by Sick-Steggmann. These encoders are designed for absolute, linear length measurement with various configurations and lengths available, up to 1.7 km.

Specifications

Measuring lengths available: 38 m, 54 m, 107 m, 354 m, 548 m, and 1700 m.
Resolution: 0.1 mm with a reproducibility of 0.3 mm and measurement accuracy dependent on temperature and length.
Operating temperature range: -20°C to +60°C, with storage temperature range up to -40°C to +85°C.
Protection class: IP67 for read heads with link connectors.
Electrical interface: RS 485 with Profibus DP basic functions.
Supply voltage: 10 to 32 V with a power consumption of 2.0 W.

Components and Accessories

Read heads available with different cable lengths and connector types (M23, 12-pin).
Measuring elements are available coded or universal and configurable for temporary replacement.
Mounting gauges and spacer supports or fastening clamps are recommended for installation.

Installation and Configuration

Mounting tolerances are critical for system reliability and accuracy.
Magnetic materials should not be within 80 mm of the measuring elements.
Configuration settings include counting direction, station address, and scaling functions, which can be set via hardware switches or software protocols.

Order Information
Detailed part numbers and descriptions are provided for each component, including read heads, measuring elements, and mounting gauges. The document also includes a calculation example for determining the number of measuring elements required for a specific length.

Technical Data
The document includes detailed technical data on system resolution, position tolerances, thermal expansion coefficients, mass, material composition, shock and vibration resistance, and bus interface specifications.

Overview
The document is a technical catalogue from SICK-STEGMANN for the year 2009/2010, detailing various connection systems, accessories, and the LinCoder® L230 non-contact length measuring system.

Connection Systems

M23 Screw-in System: Designed for KH53 with SSI-Interface, featuring 12-pin connectors and various cable lengths (1.5m to 30m). The cables are flexible, screened, and some are resistant to salt water and UV.
M12 Screw-in System: For KH53 Profibus interface, includes 4-pin and 5-pin connectors for voltage supply and data cables, with lengths up to 10m.

Accessories

Programming Tool: PGT-01-S for KH53 with SSI Interface.
Mounting Systems: Includes spacer supports and fastening clamps for KH53.
Adapter Modules: SSI Parallel Adapter modules for interface connections.

LinCoder® L230 System

Functionality: A non-contact, absolute length measuring system using a magnetic tape and read head, suitable for lengths up to 40 meters.
Applications: Used in woodworking, glass working, paper machines, portal robots, and more.
Technical Specifications: Resolution up to 1 µm, protection class up to IP65, and operates within a temperature range of 0 to +70°C.
Interface: Outputs serial data in Gray code with a word length of 24 bits, supporting real-time compensated SSI operation to ensure synchronous operation with control systems.

Key Features

Wear-free, non-contact measurement system.
Absolute position determination without reference runs.
Electronically adjustable with various interfaces available.

Overview
The document provides detailed technical specifications and guidelines for the HIPERFACE® interface, focusing on the L230 Absolute Length Measuring System. It includes information on pin and wire allocation, system specifications, mounting arrangements, and accessories.

Specifications
The system offers a resolution of up to 1 µm and supports measurement lengths up to 40 meters. It operates within a temperature range of 0 to +70 °C and has a protection class of up to IP 65. The system is non-contact and wear-free, ensuring durability and reliability.

Pin and Wire Allocation
The document outlines the pin configuration for the HIPERFACE® interface, emphasizing that certain pins labeled "N.C." should not be connected. Key signals include process data channels (SIN, COS) and RS485 parameter channels (Data +, Data -).

Mounting and Installation
The mounting arrangement requires the sensor to overtravel the start and finish of the magnetic tape by at least 50 mm. The magnetic tape is always 130 mm longer than the required measurement length to ensure complete registration.

Operational Guidelines
Initial commissioning involves aligning the electrical zero point with the intended mechanical position. The system supports various interfaces and is electronically adjustable. A software reset is recommended if the power-up sequence is impaired.

Accessories and Connection Systems
The document lists various connectors and cables compatible with the L230 system, including M23 connectors and programming tools. It also provides part numbers and descriptions for ordering.

Interface Adapter Modules
The document describes the use of interface adapter modules for connecting encoders with the HIPERFACE® interface, offering flexibility and compatibility with SSI, Profibus DP, DeviceNet, and CANopen interfaces.

Warnings and Cautions
External magnetic fields should not exceed 64 mT to avoid damaging the gauge coding. The document also highlights the importance of ensuring no RS485 communication during certain phases of operation.

Interface Signals and Specifications
The document outlines the interface signals for the SSI (Synchronous Serial Interface) which include Clock +, Clock –, Data +, and Data –. The maximum clock frequency is 1.0 MHz, with a minimum LOW level of 500 ns for Clock +. The electrical interface is RS422 for SSI, and there is no DC isolation at the output to PLC. Electronic adjustments can be made via DIP switches, and status information is provided through LED indicators for HIPERFACE® and adapter status.

Technical Data and Standards
The document specifies compliance with various standards such as EN 61000-6-2, EN 61000-4-2, and others related to electromagnetic compatibility and environmental conditions. The adapter is not suitable for exposure to direct sunlight over extended periods, and condensation is not permissible.

Electrical Connections
Connections to control signals are made via an 8-pin male device connector, which is potential-free to the housing. The document provides detailed pin and wire allocations for different interfaces including HIPERFACE®, Profibus DP, DeviceNet, and CANopen.

Supported Encoders and Configuration
The document lists various encoder series compatible with the HIPERFACE® interface, detailing their maximum number of revolutions and steps per revolution. Configuration of the adapter is automatic using the electronic nameplate of the connected encoder.

Environmental and Physical Specifications
The working temperature range is –20 to +60 °C, with a storage range of –25 to +85 °C. The enclosure rating is IP 64, and the adapter is resistant to shocks and vibrations as per specified standards. The housing is made of die-cast zinc, and the mass is approximately 400 g.

Communication Protocols and Adjustments
The document details the communication protocols for Profibus DP, DeviceNet, and CANopen, including data transfer rates and address settings. Electronic adjustments can be made via bus protocol and DIP switches, with status information provided through LED indicators.

Ordering Information
Part numbers and types for various adapters such as HIPERFACE®-SSI, HIPERFACE®-Profibus, HIPERFACE®-DeviceNet, and HIPERFACE®-CANopen are provided, along with their respective technical data and specifications.

Overview
This document is a technical catalogue from Sick-Stegmann, detailing various connectors, cables, and motor feedback systems. It includes specifications, part numbers, and descriptions for field assembly components and motor feedback systems.

Connectors and Cables

M12 Connectors: Available in 8-pin and 4-pin configurations, both male and female, for field assembly. They are screened and suitable for various applications, including SSI, Profibus, and DeviceNet connections.
M23 Connectors: 12-pin female connectors for encoder side applications.
Cables: Various lengths and configurations, including 8-wire cables with a diameter of 7.0 mm, and bus cables for Profibus and DeviceNet systems.

Motor Feedback Systems

Incremental Systems: VFS60 series designed for asynchronous motors, offering high-resolution feedback with options for through or blind hollow shafts, and various cable lengths and interfaces (TTL/HTL).
HiPERFACE® Systems: Includes SkS36/SkM36, SRS50/SRM50, and SRS64/SRM64 models, providing options for rotary and linear feedback with multiturn capabilities.

Technical Specifications

VFS60: Features include a 60 mm housing, high concentricity, and robustness. It supports up to 65,536 lines, with programmable zero pulse width and electrical interfaces.
Environmental and Mechanical: Operating temperature range from -20 to +100°C, IP65/IP67 protection, and resistance to shock and vibration as per EN standards.

Ordering Information
Detailed part numbers and configurations for selecting the appropriate motor feedback system based on application requirements, including shaft diameter, number of lines, and interface type.

Overview
The document provides detailed specifications and ordering information for the Motor Feedback System VFS60, which includes both blind and through hollow shaft configurations. It covers various electrical and mechanical interfaces, connection types, and programmable options.

Specifications

Electrical Interface: Options include 4.5 to 32 V with TTL/RS422 and HTL/push-pull configurations. The system supports a programmable number of lines, factory-set to 1024.
Mechanical Interface: Available shaft diameters range from 8 mm to 15 mm, including fractional inch sizes like 3/8" and 5/8".
Protection and Compliance: The system is rated IP65 and complies with RoHS 2002/95/EC standards.

Order Information

Order examples are provided for different configurations, specifying the type, shaft size, and electrical interface.
Connection types include universal cable outlets that allow radial or axial cable laying without kinking.

Technical Data

Performance: The system supports up to 65,536 lines per revolution, with a maximum output frequency of 820 kHz.
Environmental Conditions: Operating temperature ranges from -20 to +100 °C, with a storage range of -40 to +100 °C.
Durability: The bearing lifetime is rated at 3 billion revolutions.

Accessories
Includes adapter cables with various connectors and a programming tool for system configuration.

Overview
The document provides detailed technical specifications and ordering information for various motor feedback systems, particularly focusing on the VFS60 and CKS36 models. It includes information on connection types, electrical interfaces, and programming tools.

Specifications

Connection Type: The universal cable outlet allows for radial or axial cable laying without kinking. Various cable types and sizes are specified, including 8-core universal cables and plastic connectors of different diameters.
Electrical Interface: The systems support a range of supply voltages and output signals, including TTL/RS422 and HTL/push-pull. The VFS60 model is programmable with a number of lines from 1 to 8192.
Mechanical Interface: Features a through hollow shaft design.

Programming and Tools

The document details the use of programming tools like the PGT-08-S for incremental systems and provides part numbers for various adapter cables and connectors.
Programming options for the CKS36 model include zero pulse width and the number of pole pairs and lines, with default settings provided.

Dimensional Drawings and Ordering Information

Includes detailed dimensional drawings and part numbers for ordering various components and accessories, such as cable connectors and assembly tools.
General tolerances are specified according to DIN ISO 2768-mk.

Motor Feedback Systems

The CKS36 model features a new generation of optical encoders with MiDi technology, offering high shock and vibration resistance and compensating for eccentricity errors.
Incremental signals with resolutions up to 2,048 lines per revolution and commutation signals up to 32 pole pairs are available.
The CNS50 series offers incremental signals with resolutions up to 4,096 lines per revolution, suitable for various applications and environments.

Key Parameters and Limitations

Working temperature range for the systems is specified, with the CKS36 model operating between -20°C to +110°C.
Protection class is IP 50, and the systems are resistant to shocks and vibrations as per specified standards.

Specifications
The document details the specifications for the SRS50/SRM50 motor feedback systems, which include 1,024 sine/cosine periods per revolution, an absolute position resolution of 32,768 steps per revolution, and the ability to measure 4,096 revolutions (Multiturn). The systems support programming of positional values and feature an electronic type label.

Procedures and Standards
1. The systems must be mounted in an electrically conductive housing connected to the central earthing point of the motor controller via a cable screen to achieve EMC compliance as per EN 61000-6-2 and EN 61000-6-3.
2. Mechanical tension of the stator coupling should be avoided, and condensation is not permitted.
3. The systems are resistant to shocks (100 g/10 ms) and vibrations (20 g/10-2000 Hz) according to EN 60068-2-27 and EN 60068-2-6.

Technical Data
- Operating voltage range: 7-12 V, recommended at 8 V.
- Max operating speed: 12,000 min-1, with a working speed of up to 6,000 min-1.
- Operating temperature range: -20 to +115 °C, storage range: -40 to +125 °C.
- Protection class: IP 40.
- EEPROM memory: 512 bytes for 512 EEprom, 1,792 bytes for 2048 EEprom.

PIN and Wire Allocation
The document provides detailed PIN and wire allocation for the systems, including supply voltage, ground connection, process data channels, and RS-485 parameter channels.

Recommendations
Users should perform their own tests when using different screen designs. Attention should be paid to Patent EP 425 912 B 2 when applying the electronic type label with numeric controllers.

Specifications
The document outlines the specifications for the SRS50/SRM50 motor feedback systems. Key specifications include:

Integral non-linearity of ±45 angular seconds and differential non-linearity of ±7 angular seconds for sine/cosine signals.
Output frequency range of 0 to 200 kHz.
Maximum operating speed of 6,000 min-1 and angular acceleration of 0.2 x 10⁶ rad/s².
Operating torque with shaft sealing ring is 1 Ncm, and starting torque is 1.5 Ncm.
Load capacity of shaft is 40 N radial and 20 N axial.
Working temperature range is –20 to +85 °C, and storage temperature range is –30 to +90 °C.
Protection class is IP 65, and resistance to shocks is 30 g/11 ms.

Procedures and Standards
The document references several standards:

EN 60068-2-27 for shock resistance.
EN 60068-2-6 for vibration resistance.
EN 61000-6-2 and EN 61000-6-3 for EMC compliance.

It also mentions the importance of mounting the system in an electrically conductive housing for EMC compliance.

Interface and Signals
The system uses a process data channel with SIN, REFSIN, COS, and REFCOS signals, and a parameter channel with RS 485 digital signals. The recommended supply voltage is 8 V, with a maximum operating current of 80 mA.

Ordering Information
Various models are available, including single and multi-turn versions with different EEPROM capacities and connector types. Part numbers are provided for each configuration.

Accessories
Accessories include connection systems, mounting systems, and a programming tool for HIPERFACE® devices. Specific part numbers and descriptions are provided for each accessory.

Specifications and Ordering Information
The document provides detailed specifications and ordering information for various cable connectors and motor feedback systems. It includes part numbers, types, and cable lengths for M23 and MS/10 connectors, as well as accessories for SRS50/SRM50 standalone systems.

Motor Feedback Systems
The SRS/SRM series are motor feedback systems with HiPERFACE® interface, offering absolute positioning with high resolution and multiturn capabilities. Key features include:

1,024 sine/cosine periods per revolution
Absolute position resolution of 32,768 steps per revolution
Capability to measure up to 4,096 revolutions
Programming of positional value and electronic type label

Technical Data
Technical specifications for the SRS/SRM64 systems include:

Operating speed up to 9,000 min-1
Working temperature range from -20 to +110 °C
Protection class IP 65
Operating voltage range of 7 to 12 V

Electrical Interface
The document details the signal specifications for the process data channel, emphasizing safe data transmission and high information content. It includes a signal diagram for clockwise rotation and recommended receiver circuits.

Commands and Status Messages
An overview of supported commands and status messages for the SRS/SRM systems is provided, detailing functions such as reading position, setting position, and reading encoder status.

SEK/SEL52 and SEK/SEL37 Systems
The SEK/SEL52 and SEK/SEL37 motor feedback systems feature extreme robustness and multiturn capability. They utilize a bearing-less, capacitive sensor element, offering high temperature resistance and low power consumption. Key specifications include:

16 sine/cosine periods per revolution
Max operating speed of 12,000 min-1 for SEK and 10,000 min-1 for SEL
Protection class IP 40

Overview
The document provides detailed technical specifications and ordering information for the SEK/SEL series of motor feedback systems by Sick-Stegmann. These systems are designed for precise position and speed feedback in motor control applications, featuring electronic type labels and HiPERFACE® interface technology.

Specifications

Types: Singleturn and Multiturn variants available.
Revolutions: 16 sine/cosine periods per revolution; Multiturn models can measure up to 4,096 revolutions.
Programming: Positional value programming is supported.
Pin and Wire Allocation: Includes supply voltage, process data channels (SIN, REFSIN, COS, REFCOS), and RS485 parameter channels.
Dimensions and Mass: Detailed dimensional drawings provided; mass varies with cover.
Performance: Max operating speed up to 12,000 min-1 for Singleturn and 10,000 min-1 for Multiturn; working temperature range from -40 to +115°C for Singleturn and -20 to +115°C for Multiturn.
Resistance: Shock resistance up to 100 g/10 ms and vibration resistance up to 50 g/10-2000 Hz.
Protection and Compliance: IP40 protection class, RoHS compliant, and EMC standards compliance when mounted correctly.

Ordering Information

Part numbers are provided for different configurations, including tapered shaft, hollow shaft, shoulder clamping, radial, and axial connectors.

Technical Data

Includes detailed error limits, measurement steps, and non-linearity specifications.
EEPROM memory area available for user data storage.

Recommendations

Ensure proper mounting in an electrically conductive housing for EMC compliance.
Attention to Patent EP 425 912 B 2 is required when applying electronic type labels with numeric controllers.

Specifications
The document outlines the permissible environmental conditions for signal peaks and offsets in the HIPERFACE® interface. Signal peaks for SIN and COS are specified between 0.8 to 1.2 V, while signal offsets for REFSIN and REFCOS range from 2.2 to 2.8 V. The recommended receiver circuit for sine and cosine signals is also discussed.

Procedures
The document provides a detailed overview of commands supported by the SEK37/SEK52 and SEL37/SEL52 systems, including reading and setting positions, reading analogue values, and managing data fields. It also describes the error types and status codes for troubleshooting.

Standards and Norms
The document references several standards, including EN 60068-2-27 for shock resistance, EN 60068-2-6 for vibration resistance, and IEC 60529 for protection class IP 65. It also mentions compliance with RoHS 2002/95/EC.

Recommendations
For the TTK70 linear measuring system, it is recommended to perform an adjustment run before initial commissioning to calibrate the sensor to the magnetic tape. The document provides instructions for sensor adjustment using the HIPERFACE® Programming Tool.

Technical Data
The TTK70 system features a non-contact linear measuring system with a maximum measurement length of 4 meters and a period length of 1 mm. It operates within a temperature range of -30 to +85 °C and has a system accuracy of less than ±10 µm. The document also details the electrical interface, including the process data channel and parameter channel specifications.

Accessories and Ordering Information
The document lists various accessories, including stranded cables, assembly tools, and servo clamps, along with their part numbers and descriptions. It also provides ordering information for the TTK70 system, including magnetic tape lengths and read head specifications.

Offset Value Determination
- The document outlines procedures for determining offset values between analogue values and incremental counters, as well as between absolute and incremental tracks. The counter value in the upper half byte is deemed irrelevant in both cases.
- If faulty analogue values are detected during incremental adjustment, the process is aborted with an error message (ANALOG_RANGE_CHECK, 1Ch), indicating sensor malfunction.
- Commands related to position values during adjustment return an error message (ERR_NOT_CALIBRATED, 20h).
- Adjustment concludes after approximately 20-25 mm or when the counter reaches 15 (xFh) in the lower 4 bits.
- Successful adjustments are recorded in EEPROM, allowing access to absolute positions post-adjustment.

Adjustment Termination
- If adjustment is aborted before completion, original values are reinstated, and an error message is issued.
- The "Stop Calibration" command during normal operations results in a NOT_ALLOWED error message.

Position Setting
- The encoder position is set to align with the beginning of a SIN signal period without altering the lower 5 bits responsible for interpolation.
- Position values are transmitted in unsigned long format, saved to non-volatile memory, and interpreted as multiples of 1/32mm.
- Several error conditions are outlined, including incorrect command length, wrong access code, internal errors, and invalid arguments.

Magnetic Tape Coding
- The absolute coding allows a maximum measuring range of 4095.999mm, with position data resolution at 1/32 mm.
- The maximum measuring range is limited to 4000mm to prevent rapid jumps around the 0 position.

Dimensional Drawings and Ordering Information
- Details on connectors, cables, and programming tools are provided, including part numbers and specifications for various components.

Company Overview
- SICK AG offers solutions in factory, logistics, and process automation, with a global presence and a focus on intelligent sensors and safety systems.

Catalog excerpts

Rotary Encoders Incremental/Absolute Linear Encoders Motor Feedback Systems

Open the catalog to page 1

Description of the pictograms Rotary Encoders linear Encoders incremental Encoders Absolute Wire Draw Encoders Absolute Encoders Singleturn incremental Wire Draw Encoders Absolute Encoders Multiturn Non-contact linear Encoders Motor Feedback Systems interface Adapter Modules for the following interfaces incremental Motor Feedback Systems Motor Feedback Systems with HiPERFAcE® Singleturn/Multiturn linear Motor Feedback Systems with HiPERFAcE® Incremental Encoders Absolute Encoders Rotary Encoders What is the difference between ...? incremental linear Encoders • Measures lengths between A and B...

Open the catalog to page 3

SICK is a technological and market leader in sensor technology. With our headquarter in Waldkirch in south-west G ermany and more than 5,000 employees in almost 50 subsidiaries, numerous representatives and holdings, we have a worldwide resence p – and have had for many decades. Innovation SICK achieves product innovation by means of consistent development. Five development sites in Germany and a total of seven other sites all over the world turn a need into a sensor solution that is right for the market because it i ncreases efficiency. SICK is large enough to be independent – but still...

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The company and what you get from it We help to increase your efficiency As a leading manufacturer of sensors and sensor s olutions for industrial applications, we are familiar with the processes in our customers’ organisations – and we are particularly familiar with the high r equirements they place.

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The focus and how you profit from it We give you safety SICK concentrates strictly on the development and production of sensors for factory, logistics and process automation. The result is innovative, powerful products and product systems that give our customers the highest possible safety and make possible increased quality.

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Business Areas Openness Behind the success is a concept. At SICK this is: All sensors in principle work in any automation scenario. This penness provides our customers with maximum o freedom and reates the best possible safety. c Factory automation Logistics automation • Non-contact detecting, counting, classifying and positioning of any type of object • Detection of shape, position and surface differences • Accident protection and personal safety using sensors, safety software and services • Automated identification with b arcode and RFID reading devices for sorting and target control...

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The customer sectors and how we view them We are familiar with your p rocesses Sensors from SICK form the basis for all a utomation in industry, irrespective of how the process works in detail or which products are manufactured. For this reason in particular: as a development partner for industry, it is crucial for our success that we are fully familiar with the production steps in every sector. Automotive industry Every sector has different requirements. Depending on the type of automation, in some cases flexibility is required, in others speed. Our holistic view of optimisation potential...

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Industrial Sectors With comprehensive know-how SICK sees every detail in automated production and in handling. Perfectly matched sensors give plant operators safety and meet the high requirements on hygiene. When storing and moving goods the issue is not just the highest possible speed. The topic of safety includes the prevention of collisions as well as the exclusion of hazards for man and machinery.

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Rotary Encoders Angle, position, revolutions: encoders are unbeatable, where accurate position determination is required. • Incremental Encoders • Absolute Encoders Singleturn and Multiturn

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SICK-STEGMANN – a SICK Group company With customer-oriented products, SICK-STEGMANN has been an indispensable partner in industry for over five decades. Complex, high-tech Encoders and Motor Feedback Systems meet customer requirements in the best ways possible. Benefit from our extensive know-how in many different applications: for speed and position measurement in electric drive technology, with maximum precision. Linear Encoders Motor Feedback Systems High-resolution position measurement systems for linear applications. Non-contact length measurement systems for measured lengths up to 1,700...

Open the catalog to page 11

Description of the pictograms Rotary Encoders Linear Encoders Incremental Encoders Absolute Wire Draw Encoders Absolute Encoders Singleturn Incremental Wire Draw Encoders Absolute Encoders Multiturn Non-Contact Linear Encoders Motor Feedback Systems Interface Adapter Modules for the f ollowing interfaces Incremental Motor Feedback Systems Motor Feedback Systems with HIPERFACE® Singleturn/Multiturn Linear Motor Feedback Systems with HIPERFACE® What is the difference between ...? Incremental • Counts pulses from 1 to n • Reference run (zero pulse) necessary to obtain a bsolute osition value...

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Linear Encoders Linear Encoders Absolute Encoders Wire Draw Encoders Incremental Encoders Non-Contact Linear Encoders Rotary Encoders Rotary Encoders Incremental Encoders Incremental Motor Feedback Systems Motor Feedback Systems Interface Adapter Module Incremental Motor Feedback Systems Motor Feedback Systems with HIPERFACE® Motor Feedback Systems Linear Motor Feedback Systems with HIPERFACE®

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Selection Guide Rotary Encoders Should an absolute p osition always be measured? Which Interface connection is required? >> 2 or more pulses/ >> TTL (5 V)to 30 V) pulses HTL (10 >> Parallel data word >> SSI data word >> Bus connectivity, data word >> Up to 40 mm What is the maximum d iameter available? >> Up to 60 mm >> Up to 90 mm mount >> Face shaft flange solid What type of mounting shaft is required? >> Servo flange solid shaft >> Blind hollow shaft >> Through hollow shaft >> Measuring wheel Is a shaft diameter > 16 mm required? What resolution is required (pulses/steps)? Absolute Encoders...

Open the catalog to page 14

Encoders

Encoders

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