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CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application

CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application
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CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application

Product catalog summary
Introduction
The Changhong NF-S series Nickel-Iron (NiFe) batteries are designed for solar photovoltaic (PV) and renewable energy applications. They are recognized for their high reliability, long service life, low cost, and environmental friendliness, making them ideal replacements for lead-acid batteries, particularly in solar PV systems.

Specifications and Features
The NF-S series is suitable for various applications, including solar PV systems, offshore oil platforms, and railway transportation. They boast a lifespan of over 20 years, featuring a steel frame, shock-resistant casing, and a large electrolyte reserve, which is beneficial for remote locations.

Photovoltaic System Components
A photovoltaic system includes a photovoltaic array, electronic components, and batteries. The NF-S series batteries enhance system reliability with high charge and utilization ratios, resistance to temperature variations, and low maintenance needs.

Construction Features
The batteries are constructed with nickel hydroxide positive plates and iron oxide negative plates, separated by polypropylene to prevent electrolyte stratification. The alkaline electrolyte does not corrode steel, maintaining structural integrity.

Benefits
The NF-S series offers long cycle life, a wide operating temperature range, low maintenance, and high resistance to mechanical and electrical abuse, proving cost-effective over time compared to lead-acid batteries.

Comparison with VRLA Batteries
NF-S series batteries surpass VRLA batteries in operational life, temperature performance, environmental friendliness, and lower maintenance and replacement costs.

Operation Characteristics
These batteries have a nominal voltage of 1.2V per cell, rated in ampere-hours, with low internal resistance and the ability to handle various discharge depths.

Charging and Maintenance
Charging methods are optimized to minimize water consumption and ensure safety, requiring minimal maintenance, suitable for remote installations.

Specifications
The charge voltage range is 1.65V/cell to 1.75V/cell, with a compensation coefficient of -3mV/℃. A second charge method involves initially charging to a high voltage, then reducing to 1.60V/cell.

Battery Sizing Principle
The autonomy sizing principle for photovoltaic systems involves calculating capacity based on autonomy days and low insolation days. An example calculation for 7 days of autonomy at 40℃ with a daily load of 90W/48V results in a requirement of 532.01Ah and 40 cells of NF600-S batteries.

Charge Efficiency
Charge efficiency varies with the state of charge and ambient temperature, illustrated by a graph showing efficiency at 50%, 70%, and 90% charge under different temperatures.

Troubleshooting
A guide addresses common battery issues like abnormal voltage, electrolyte leakage, and short circuits, with solutions such as replacing the electrolyte and adjusting density.

Selection Table
A table lists battery models (NF10-S to NF1000-S) with specifications including rated voltage, capacity, dimensions, weight, and terminal thread type.

Discharge Data
Discharge currents and durations are provided for fully charged batteries at 20℃±5℃, with final voltages from 1.16V/C to 1.00V/C, organized by cell type and discharge duration from 18 hours to 10 days.

Contact Information
Contact details for Sichuan Changhong Battery Co., Ltd. are provided, including address, phone numbers, fax, email, and website.
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Catalog excerpts

CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application-1

CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application SICHUAN CHANGHONG BATTERY CO. , LTD.

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CHANGHONG NF-S Series Nickel-Iron batteries for solar PV application-2

Average annual ground solar energy(1983-2006) 7.5 3 Clear Sky Insolation Incident ,horizontal surface (kWh/m2/day) Sourece:NASA 2008

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1.1 Introduction Nowadays, more and more The NF-S series Solar NiFe countries have attached Sichuan Changhong Battery environmental protection and advocate using green energy. Because of its high renewable energy applications reliability, long service life, under critical and harsh lower cost, pollution-free series battery has many Nickel-Iron(NiFe) batteries operation cost , low self- discharge, long cycling life, wide range of applications, environmental friendliness, renewable energy power discharge, wide temperature variations , mechanical & technical characteristics of Changhong Solar Nickel-...

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features include a steel frame with welded plates, shock-resistant polypropylene or MBS casing material and special flame arresting fli p-top vent. In addition,the flooded electrolyte reserve is larger and prolongs the topping-up interval period. With the aid of advanced manufacturing methods and excellent design,the NF- S series Ni-Fe batteries are specially suitable for remote and isolated locations requiring minimal The power generated by solar photovoltaic power for the load on cloudy days and at night. systems is widely used for different applications: The normal solar photovoltaic system...

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Navigation Aids Telecommunication Systems ◆ Radio Repeater Stations ◆ Emergency Telephone Posts Railway and Light Trains ◆ Emergency Lighting on Offshore Platforms ◆ Cathodic Protection for Pi pelines ◆ Electric Power Supply for Remote Areas/Islands 1.2.2 Components of the Photovoltaic System A photovoltaic system consists of three main parts: 1.Photovoltaic array 2.Electronic components, e.g. blocking diodes, logic circuits in power conditioners & controllers. Thus,the ideal photovoltaic power system is a reliable installation which requires infrequent maintenance. The batteries play a crucial...

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component of the plate is steel, Changhong NF-S series NiFe cell consists of two groups weakened by repeated cycling, of plates, the positive plate which gives Changhong NF-S containing nickel hydroxide series NiFe batteries an exceptionally good cycle life. containing iron oxide. These Besides, the alkaline electrolyte active materials are retained inside doesn’t react with steel, in pockets formed from which means that the supporting nickel plated steel stri ps NiFe b a t teries stay inta c t and unchanged during their whole rolling process. These life. Since there is no corrosion, there is...

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battery to be operated within a The electrolyte used in NF-S series NiFe battery is a combined ~60℃ , which makes the battery solution of potassium hydroxide and lithium hydroxide, which can improve the battery’performance, s (e.g. cycling life, energy efficiency, wide operational temperature range, etc) allowing it to reach the optimum level. The different s t a n dard concentrations of electrolyte allow NF-S series NiFe able to withstand very high temperature fluctuation that exists in some remote regions . batteries are fitted with special Nickel plated terminal poles made flame arresting...

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1.5 Comparison Between VRLA and NF-S Series NiFe Cell 1.5.1 Table1 Characteristic comparison Sheet Item Name Lead Acid Battery Normal Voltage Floating Charge Voltage Temperature factor during floating charge Operating voltage Standard charge and discharge current High rate discharge performance Overcharge performance Over discharge performance Effect from floating charge voltage Poor Poor Extremely Poor When the charge voltage exceeds 2.35V/cell,the service life of VRLA cell will be reduced by 1/2 for every 0.1V/cell increase. 0.25C5A Good Good Good Operation life Storage life High temperature...

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1.5.2 Cost Comparison Between VRLA and NiFe Cell cid d-A a Le Cost effectiveness There are three distinct parts to the cost of a battery system: ◆ Initial investment: including the cost of Replacement Preventive maintenance purchase,spares,tools,and installation. ◆ Maintenance cost: including unexpected and expensive downtime costs, Preventive maintenance Initial cost ◆ Replacement cost: including dismantling, shi pping,disposal and administrative costs Life-cycle Cost Comparison After Ten Years VRLA batteries: In the case of lead acid batteries,this can also include frequent replacement and...

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1.6.4 Effect of temperature on performance The internal resistance of a cell Variations in ambient temperature affect the performance of a varies with the type of service and battery. The capacity de-rating factors which are required in the state of charge, thus it is sizing cell to compensate for temperature variations are given in difficult to define and measure it the following graphical form . accurately. The most practical the discharge voltage response to a change in discharge current. After fully charged at normal temperature, the NiFe cells are 50% discharged , the internal Available...

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The Changhong NF-S series NiFe cell is adaptable to a wide range of depth of discharge (DOD). The number of cycles vary with DOD required. The lower DOD is, the more numbers of cycles are. The number of cycles reach thousands during shallow discharge, while it can only reach hundreds of cycles during deep discharge. The following figure gives the effect of DOD on the available cycle life. Typical cycle life versus DOD(20℃) Changhong NF-S series NiFe cell is designed for 20- year service temperature of electrolyte will reduce the expected life. In general , every 9℃ increase in temperature over...

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gives typical water consumption values over different ranges of voltages and various temperatures. Surplus charge or overcharge The battery gives off no gas during discharge. The electrolysis of will break down the water of 1CC water generates 2000CC of mixture gas in the proportion of the electrolyte into oxygen and water should be added to compensate for water loss. In theory, the quantity of water consumed can be calculated according to the Faradic equation that each Ah of overcharge breaks down 0.366CC of water. However, due to the recombination separator used in Changhong NF-S series NiFe...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.