White Paper_Transforming Orthotics and Prosthetics with 3D Scanning Technology
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Transforming Orthotics and Prosthetics with 3D Scanning Technology

Industry Background & Current Challenges 3D Digitizing Solution: Scan > Design > Print The Orthotics and Prosthetics industry is a critical sector of healthcare, dedicated to improving mobility and quality of life for individuals requiring physical support or limb replacement. This white paper explores the impact of 3D digitizing technology on the Orthotics and Prosthetics industry, focusing on: 1. Identifying inefficiencies and inaccuracies in conventional methods. 2. Demonstrating how 3D scanning is transforming the O&P industry through successful stories of various body parts. 3....

The O&P industry has traditionally relied on casting or manual measurement methods to develop orthotic and prosthetic products. Challenges such as achieving high data accuracy, managing complex curve and surface on human body measurement, balancing production costs, and ensuring efficiency highlight the limitations of conventional methods. These factors have driven the industry's need for digital transformation, leveraging advanced technologies like 3D scanning and digital workflows to meet patients' needs and steamline the O&P professionals’ workflow. Tape Measure and Calipers/ Plaster...

3D scanning technology offers a revolutionary approach to overcoming the limitations of traditional workflows. By leveraging advanced digitization tools, O&P practitioners can get the following benefits. High accuracy data capture helps produce Enhanced accuracy ► comfort assets, and greatly reduce material Digital workflows significantly reduce the whole production time. Shortened post-production Digital models can be easily edited and . , ► corrected on PC, eliminating the needs of Quickly generates personalized digital orthotics or prosthetics to meet patients' needs. Non-contact...

Offers exceptional accuracy and versatility for clinical applications, capturing detailed 3D data of the human body. Hybrid Light Source • White LED light offers fast 3D scanning with accurate, high-quality data. • Infrared VCSEL is ideal for capturing face and people comfortably with invisible light. • Advanced hair enhancement capability. • Non-rigid algorithm adapts to slight movements to achieve more accurate alignment.. FOV up to 780 x 900 mm offering flexibility in scanning volume to capture full limb or full human body quickly. A 5MP color camera enables it to clearly capture...

EXScan O&P The software offers multiple scan modes, including Cranial, Face, Upper Limb, Torso, Lower Limb, Foot Station (for insoles, SMO, AFO-KAFO), Seating (for postural seats), and Socket. This versatility supports the creation of diverse O&P products. The real-time, step-by-step scanning process ensures a seamless and accessible experience, making human body scanning faster and more efficient than ever before.

Client Safety & Comfort Shape Capture Faster Client Delivery Justification Process Track, Repeat, Duplicate Portable Clinic Solution Technical Specification EinScan H2 Scanning Technology Scan Modes Accuracy White Structure Light & IR VESCL Light Cranial, Face, Upper limb, Torso, Lower Limb, Foot Station for Foot Scan, Socket, Seating Optimal Working Distance Texture Camera Resolution Scanner Dimension Scanner Weight

Affordable and portable, providing high-quality results suitable for small clinics and businesses. High Quality Data Collect high density point cloud data fast and easily with resolution up to 0.1 mm. High Color Fidelity Comfortable for Eyes,Easy to Scan Hair • No harsh flashing light during scanning process. • Comfortable and safe for eyes. • Hair scan mode helps capture sufficient hair data for complete scan. Benefit from built-in RGB color camera to create 3D data with authentic colors. Technical Specification

Pediatric Cranial Remolding Orthoses (CRO) are appliances used to correct head shape deformities like plagiocephaly, brachycephaly, and scaphocephaly. Helmet treatment works best for infants between 4-18 months. Starting the treatment early is ideal due to the slowing growth rate as the child ages. The helmet is structured to allow skull bone expansion in flat areas, accommodating the brain's growth underneath. ^ It acts as a protective cushion to prevent high pressure on one side of the head, enabling better pressure distribution across the skull bones. In 1998, the FDA ruled that cranial...

SHINING 3D and Invent Medical Commit to Offering Advanced §g|jjj Cranial Remolding Solutions “:r (§) Customer: Invent Medical Business scope: A leading global provider of 3D-printed patient-specific orthotic and prosthetic products The traditional method to measure infants' head for helmet customization is by X-ray CT scans, exposing infants to radiation and requiring them to remain still for around 1 hour for the whole procedure. EinScan H2 enabled non-contact, accurate 3D scanning of infants’ heads in under a minute, avoiding radiation risks and improving parent-clinician communication...

The prosthetic socket is a highly customized product that comes into direct contact with the residual limb, accommodating and supporting its soft tissues. A poorly fitted prosthetic socket can often cause secondary injuries to the wearer. Therefore, the fit of the socket significantly impacts the safety, comfort, and functionality of the prosthesis. Producing a single socket is a long and manual process. It involves numerous steps: Manually adjusting the plaster's shape to optimize the fit 3D Digitizing Workflow D Mark The orthotist marks bony landmarks, pressure points, and other key areas...

Successful Story How EinScan H2 Plays the Role in Designing a Customized Socket Business scope: 3D prosthetic sockets solution provider Producing prosthetic sockets manually was a lengthy process involving multiple steps, often leading to poorly fitted devices and patient discomfort. Using the EinScan H2, Vytruve streamlined socket production printing. with a fully digital workflow, including design software and 3D Use 3D socket design software, which enables 10-minute socket design in a few clicks. The finished personalized prosthesis perfectly fits to the patient.