Automotive Industry

Application of High-Accuracy 3D Scanning in Automotive Industry Catalogue01Emerging3D Measurement Tools • Normal Measurement Tools • High-Accuracy 3D Scanning Technology • 3D Scanning in Automotive Manufacturing • 3D Scanning in Automotive Aftermarkets

Emerging 3D Measurement Tools Normal Measurement Tools Traditional Gauges Customized Gauges • Manually measurement, low efficiency • Poor versatility • Gauges often need to be re-customized and take a long time • Requires a specific measuring space • Less efficient measurement of curved parts High-Accuracy 3D Scanning Technology High Versatility High Efficiency Suitable for car parts in different shapes and sizes Comprehensive data could be obtained by one scan Can be integrated with robots to achieve automated inspection Unrestricted by environment, low learning cost and easy to operate Accuracy of...

2| Application of High-Accuracy 3D Scanning in Automotive Industry R&D "if Manufacturing Aftermarket Model Obtain Dimension Control Automotive Aftermarket • Competitive analysis • Clay model analysis • Mold & component inspection • Car modification • Assembly inspection • Auto film Competitive Analysis Clay Model Analysis Obtain the model data through high-accuracy 3D scanning technology of competitors. After completing the clay model, high-accuracy 3D scanners will scan it to optimize the design and ensure that the data corresponds to the object.

3D Scanning in Automotive Manufacturing Car Body Manufacturing – Stamping Processing of sheet metal (e.g., steel, aluminum alloy) into body cladding parts (e.g., doors, hoods) using stamping machines. Main Process of Stamping Stamping die production Trim the iron pieces Sheet metal parts inspection Application of High-Accuracy 3D Scanning Technology Stamping dies inspection Sheet metal part inspection How Bugatti-Rimac uses 3D Scanning for Quality of Hypercar Parts Sheet Metal Inspection Zero‐defect inspection of large carbon‐fiber monocoque Quality inspection of sheet metal parts Large scale,...

Car Body Manufacturing - Welding Using spot welding, laser welding, and arc welding, the stamped body parts are welded into a body in white. Automatic Welding Application of High-Accuracy 3D Scanning Technology Dimensional inspection of sheet metal parts after welding (e.g., concentricity, positionality, contour, roundness) Case Study 3D Scanning Automotive Body in White (BIW) with FreeScan Trak Pro2 Need: Accurately digitize BIW (large sheet-metal body shell) for QC & design Challenges: Large scale, complex curves, speed vs. precision Solution: FreeScan Trak Pro2 0.023 mm accuracy, markerless...

New Energy Vehicle Engine & Powertrain Main Components of Battery Pack 1 Application of High-Accuracy 3D Scanning Technology Battery Pack GD&T Volume Shrinkage Measurement of Battery Modules Accurate Data Support for Automated Adhesive 3 Liquid Cooling System How the FreeScan Trak Pro2 Accelerates EV Battery Tray Inspection Need: Rapid, precise inspection of EV battery trays to ensure safety-critical tolerances and quality control Challenges: Large, complex trays with many features; manufacturing variability; difficult factory environment Solution: FreeScan Trak Pro2 0.023 mm accuracy, markerless...

Fuel Vehicle Engine & Powertrain Main Components of Fuel Vehicle Engine & Powertrain System Cylinder Head Head Gasket Cylinder Block Application of High-Accuracy 3D Scanning Technology Many components are cast and machined in fuel vehicles' power and transmission systems. During production, high-accuracy 3D scanning technology is mainly used for: Dimension and shape inspection of casting sand molds and sand cores Dimension and deformation inspection of cast components Case Study Automotive Exhaust Converter Inspection Need: Efficiency, cost, and time reduction in automotive exhaust converter inspection...

Chassis System Main Components of Chassis System Braking System Application of High-Accuracy 3D Scanning Technology Chassis components GD&T Steering System Measure frame straightness, squareness, and dimensional accuracy Running System Drivetrain Tire Wear Inspection Need: Tire wear detection, tire pressure deformation inspection Challenges: FreeScan Combo & PolyWorks Inspector Create virtual prototypes, enabling simulation-based testing Case Study Case Study Simulate and assess the fatigue resistance of chassis parts • High Accuracy: Measures at a micron level, accurately detecting tread depth...

Electrical & Electronic Systems Production for Electrical & Electronic Parts Electrical & Electronic Systems includes ECU, sensors, in-car entertainment systems, wiring harnesses, etc. Most of the automotive electrical & electronic parts consist of injection molded parts and wires. Injection molded parts production process： Application of High-Accuracy 3D Scanning Technology Injection Mold Cavity Size and Shape Inspection Full Dimensional Inspection of Injection Molded Parts Interior & Exterior Components Main Interior & Exterior Components Application of High-Accuracy 3D Scanning Technology...

3D Scanning in Automotive Aftermarkets Car Modification Auto Film After obtaining automotive model data with a 3D scanner, automotive modification teams can quickly carry out digital design and manufacturing, enhancing efficiency while providing a solid foundation for visualized communication. Traditional film application involves cutting while applying, which increases the risk of scratching the vehicle. A 3D scanner allows for pre-cutting before application, enhancing safety and preventing damage. Additionally, the scanned vehicle data can be used to build a database for future optimization and...

Metrology Products FreeScan Series - Laser Handheld 3D Scanner High accuracy and stable repeatability Adapts to a wide range of materials No powdering is required for certain black and reflective samples Integrated video photogrammetry (VPG) FreeScan Trak Series - Optical 3D Measuring & Dynamic Tracking System No markers needed Wireless Wide tracking range Ensures large-scale scanning for quality control Integrated Video Photogrammetry (VPG) OptimScan Series - High-Precision 3D Inspection System Metrology-grade accuracy High resolution, extreme detail capture capability Meeting the measurement...