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MH800 Hydraulic Servo System

MH800 Hydraulic Servo System
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MH800 Hydraulic Servo System

Product catalog summary
Product Introduction
The MH800 series electro-hydraulic servo system is engineered for injection molding machines and hydraulic mechanical processes, emphasizing high-performance vector control for efficiency, energy conservation, and environmental protection. It supports centralized intelligent control and smart automation, ensuring stability and environmental tolerance.
Hydraulic Equipment Dedicated Solutions
The system is designed to minimize noise and electromagnetic interference, adapting to challenging conditions such as poor grid quality, temperature fluctuations, humidity, and dust. It offers real-time monitoring of motor and drive temperatures to ensure safe operation and extend system life, with power ranges from 4.4 kW to 75 kW.
Servo Drive Performance Specifications
The MH800 series features a three-phase full-wave rectifier and IGBT PWM control, supporting a maximum output frequency of 400 Hz and operating within a temperature range of -20 to +55°C. It includes multiple digital and analog signal inputs and outputs, with communication capabilities via CAN and RS485.
Product Description: Servo Drives
Various drive models support motor capacities from 4.4 kW to 75 kW, with specific rated output and input currents, maximum current outputs, and braking resistors. Naming conventions indicate power level, voltage input type, and communication type.
Servo Drive Installation Size
Installation dimensions and aperture sizes are specified for different drive models to ensure proper fit and compatibility.
Servo Motor Product Description
Specifications for servo motors include casing length, flange diameter, weight, insulation class, and protection grade. Electrical parameters cover rated power, torque, current, voltage, and speed, complying with IEC61800-3 standards.
Drive Terminal Layout
The document provides a layout of drive terminals, detailing connections and configurations for efficient system integration.
Overview
The document outlines technical specifications and wiring diagrams for the MH800 Hydraulic Servo System, detailing its components, configurations, and applications.
Components and Interfaces
  • LED Display and Operation Panel for user interaction.
  • Various ports including CN3 for CAN/485 communication, CN1A for I/O output, CN1B for HMI interface, CN2 for encoder interface, and CN5 for I/O control.
  • J9 switch for selecting pressure sensor type.
Wiring and Power Supply
  • Wiring diagrams emphasize using shielded cables for analog signals and twisted-pair shielded cables for encoder and communication lines to prevent signal interference.
  • Power supply configurations for pressure sensors and internal power supply settings are detailed, including jumper settings for voltage adjustments.
System Configurations
  • Single and multiple pump control systems are described, with diagrams illustrating the flow of instructions and pressure feedback mechanisms.
  • Multi-mode control systems and compound mode configurations are explained, highlighting the use of master and slave nodes for efficient operation.
Hydraulic Servo System Specifications
  • Standard configuration tables list various system types, flow rates, pressures, and compatible pump and motor models.
  • Guidelines for selecting pumps, motors, and drives based on system requirements are provided.
Energy Efficiency
  • The energy-saving rate of the servo hydraulic system is influenced by the dwell and cooling time in the molding cycle, with power consumption typically ranging from 20% to 80%.
Applications
  • The MH800 Hydraulic Servo System is applicable in various machines such as injection molding, die casting, shoes manufacturing, bottle blowing, hydraulic presses, and silicone rubber machines.
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Catalog excerpts

MH800 Hydraulic Servo System-1

MH800 Hydraulic Servo System

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MH800 Hydraulic Servo System-2

MH800 Hydraulic Servo System

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MH800 Hydraulic Servo System-3

Product introduction MH800 series of electro-hydraulic servo system is designed base on study of injection molding machine and hydraulic mechanical technological process, which is type of upgraded series high performance hydraulic servo system. With advanced High performance vector control, its easily implement lean extraordinary quality of high efficiency, energy conservation and environmental protection; Abundant power and communication interface, easily to realize more centralized intelligent control devices network and smart automation production line. This type of hydraulic servo system...

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MH800 Hydraulic Servo System-4

MH800 Hydraulic Servo System Hydraulic equipment dedicated solutions Meeting the demand of environment protection which focuses on low noise and weakening electromagnetic interference in the application sites for the customers. Adapt to worse grid, temperature ,humidity and dust with a better performance of antitripping and improved the reliability. Monitor the temperature change of the motor and drive all the way, real-time adjustment system overload limiter, guarantee the safe and stable operation of motor and drive, extending the service life of the system. Product’s power from 4.4 kW to 75...

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MH800 Hydraulic Servo System-5

/ Servo drive performance specification tableMH800 hydraulic servo series Specification Control mode Max. output frequency Motor position sensor Use/storage temperature working Humidity condition Air Altitude Protection grade LED display panel and the keyboard External HMI Control mode Control input Instruction Three-phase full wave rectifier and IGBT PWM control sine wave current drive mode 400 Hz Rotating transformer, resolution 4096 / rev -20 ~ +55 °C (^45 °C derating use) / -20 ~ +85 °C =s95%RH (Shall not be dew) Indoor (not sun), no corrosive gas, flammable gas, oil and gas, no dust «2000m IP20...

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MH800 Hydraulic Servo System-6

/ MH800 Hydraulic Servo System / Product description servo drivesSV-MH800-5R5-33-S 00© © ® @ © © Symbol Apply to motor capacity 4.4(kW) 5.5(kW) 7.5(kW) 11(kW) 15(kW) Rated output current 13A 18A 22A 26A 30A Rated input current 18A 24A 28A 32A 37A Maximum current output 25A 35A 46A 53A 64A

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MH800 Hydraulic Servo System-7

/ Servo drive installation size Drive Model

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MH800 Hydraulic Servo System-8

/ MH800 Hydraulic Servo System Axis type P: Flat key N: Internal spline W: Male spline G: Smooth axis Z: Cone axis Internal used code Cooling mode F: Fan Cooling N: Nature Coolin Y: Liquid Cooling Rated torque (Not including the individual models) mM series motors code

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MH800 Hydraulic Servo System-9

Model Size: K072F18C18P Model Size: K078F20C18P / K091F15C18P

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MH800 Hydraulic Servo System-10

/ MH800 Hydraulic Servo System

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MH800 Hydraulic Servo System-11

/ Drive terminal layout LED display Operation panel CN3 port: CAN/485 communication CN1A port: the I/O output CN1B port: HMI interface CN2 port: The encoder interface

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MH800 Hydraulic Servo System-12

/ MH800 Hydraulic Servo System / Drive standard wiring diagram Servo driver Pressure sensor P ress u re feedback output Common line Mains input System controller Flow of instructions o- Common line l Analog output 2 Alarm reset Servo ready output O Alarm output Double displacement plunger pump Braking unit or braking resistor -°1 Motor three-phase input ft O T1 Temperature T2 detection signal Encoder signal Note 1: in the wiring diagram, the digital input signal using the system controller power to drive, CN5 connector’24V power from the external. The power of the pressure sensor can also be...

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MH800 Hydraulic Servo System-13

Single pump control system Single pump control system Single pump servo system Motor cable Power supply Other signals Speed feedback Pressure Servo system INVT offer complete servo electro-hydraulic combination products: 1. 4.4 ~ 75 kW of electro-hydraulic servo system can completely satisfy the amount of under 500 t injection molding machine; 2. Can drive the oil pump 16 ~ 160 ml/r, satisfy the system flow of 32 ~ 320 L/min. Multiple pump system CAN bus for communication between the controller Reasonable distribution of the master/slave pump work Maximum support 16 sets of pump work together,the...

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MH800 Hydraulic Servo System-14

MH800 Hydraulic Servo System Ordinary Multi - pump control system of the confluence Ordinary Multi - pump control mode of the confluence wiring diagram Master servo driver Pressure sensor Pressure feedback output Common line Mains input Common line Driver enable Alarm reset 19 15 Servo ready output Alarm output 3 Pressure for output Double displacement plunger pump Wobble-plate output Three-phase AC power input 380V U Motor three-phase V input W Temperature detection signal R1 R2 Sin+ Encoder signal SinCos+ Cos- Temperature detection signal R1 R2 Sin+ Encoder signal SinCos+ CosFan power input...

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MH800 Hydraulic Servo System-15

The compound mode and multi-mode control system of the confluence The compound mode and multi-mode control mode of the confluence wiring diagram Master servo driver Pressure sensor Pressure feedback output Common line Mains input Common line Analog output 1 Driver enable Alarm reset Servo ready output Alarm output 3 Pressure for output Double displacement plunger pump Wobble-plate output Common line Three-phase AC power input 380V Driver enable Temperature detection signal R1 R2 Sin+ Encoder signal SinCos+ Cos- Servo ready output Alarm output 3 Pressure for output Double displacement plunger...

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MH800 Hydraulic Servo System-16

MH800 Hydraulic Servo System Multi-mode control system diagram Follow Unit Control Unit Slave Node Master Node C/D:Confluence/shunt signal S_RDY: Servo is ready Multi-mode control system diagram Flow Instruction 1 Pressure Instruction 1

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MH800 Hydraulic Servo System-17

The naming rules of hydraulic configuration ® KINWAY ® System flow(L/min)

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MH800 Hydraulic Servo System-18

/ MH800 Hydraulic Servo System flow (L/m in) x 1000 rev/min Speed : the smaller value of maximum speeds of motor and pump Known : maximum pressure and flow in hydraulic system Select a motor has the rated torque equals to half as maximum torque Known : maximum pressure and flow in hydraulic system Peak current(A)= rated current (A)x Max pressure (MPa) consistant working pressure (MPa) Known : maximum pressure and flow in hydraulic system Please consult with INVT engineers to get optimized system configuration.

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.