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IS580 series AC Drive

IS580 series AC Drive
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IS580 series AC Drive

Product catalog summary
Safety Information and Precautions
This section underscores the importance of electrical safety when handling servo drives, highlighting risks such as electrical shock. It mandates that only qualified personnel should manage the equipment and stresses the need for proper machine/system design and safety assessments. Requirements for electrical installation include using appropriate earthing conductors and residual current devices to mitigate leakage current risks. Compliance with relevant safety standards and directives is mandatory.
Product Information
Nameplate and Designation Rule: Details on the model designation for the IS580 series hydraulic servo drive are provided, including input/output specifications and manufacturer details.
General Specifications: The servo drive comes in various models with different frame sizes and power ratings. Specifications cover voltage class, rated power, output current, carrier frequency, overload capacity, and enclosure type. Dimensions for each frame size and braking resistor requirements are outlined.
Wiring
Terminal Description: Describes the terminals for the main circuit of various IS580 models, including diagrams for terminal configurations and warnings against incorrect usage.
Operating Panel (Keypad & Display)
Provides an overview of the operating panel, detailing parameter operations and navigation for effective use.
Quick Setup
Hydraulic Application Setup Flowchart: A flowchart guides users through the setup process for hydraulic applications, ensuring efficient configuration.
Parameter List
Introduction: Introduces the parameter list, including hydraulic control, basic control, and monitoring parameters, crucial for understanding the drive's functionality and performance monitoring.
Troubleshooting
Servo Fault Codes and Solutions: Provides a comprehensive list of fault codes with solutions for common issues, essential for diagnosing and resolving operational problems.
Servo Common Symptoms and Diagnostics: Outlines common symptoms of servo issues and diagnostic procedures to identify and rectify problems.
ISMG Servo Motor
Designation Rules: Details on the designation rules for the ISMG servo motor, including physical appearance, mounting dimensions, and wiring instructions.
Approvals
Lists certification marks and standards compliance, including CE, UL, and RoHS directives, emphasizing adherence to EMC installation requirements and European standards.
Power and Motor Connections
Outlines connections for a three-phase power supply and motor, detailing terminals for power supply and motor connections, and instructions for braking units and resistors.
Main Control Board Terminals
Includes terminals for digital and analog inputs/outputs, internal power supplies, and jumper settings for voltage/current outputs.
PG Card and Speed Sensor Connections
Details the Resolver PG Card S58-PG-B1 with terminal functions and troubleshooting guidance for common issues.
Encoder and Differential PG Card
Describes the MD38PGMD card with terminal functions, DIP switch settings, and indicator descriptions.
Operating Panel (Keypad & Display)
Features indicators and keys for controlling the servo drive, explaining the function of each key.
Parameter Operations
Parameters are organized into function code groups for basic control, hydraulic control, and status monitoring, with a flowchart for quick setup.
Overview
Provides detailed technical specifications and procedures for configuring and operating a hydraulic control system, including auto-tuning, hydraulic control mode selection, parameter settings, and backup operations.
Auto-Tuning
Outlines three auto-tuning options for motor control, emphasizing the importance of performing auto-tuning without load.
Hydraulic Control Mode
The system can be set to various hydraulic control modes, automatically adjusting certain parameters.
Parameter Settings
Key parameters include maximum rotational speed, system hydraulic pressure, and pressure feedback limits, with default values and ranges provided.
Digital Input (DI) Function Selection
Details the configuration of digital inputs for various functions, each with a specific setting range.
Analog Input (AI) Configuration
AI inputs are configured for pressure command, flow command, and pressure feedback, with specified voltage ranges.
Hydraulic Basic Settings
Parameters like maximum reverse motor speed and minimum flow are set to maintain system stability.
Pressure Response Commissioning
Guidelines for setting proportional gain, integral time, and derivative time for hydraulic pressure control.
Backup Operations
Advises users to back up parameters after setup using the FP-05 function.
Parameter Table
Provides a comprehensive list of parameters categorized into groups such as flux weakening control, PG card settings, and basic hydraulic control.
Parameter Table Overview
Details various settings, ranges, units, defaults, and properties for different control groups, organized into sections like Basic Control, Motor Parameters, Vector Control, and more.
Troubleshooting Overview
Provides a guide for troubleshooting various faults in a motor control system, including fault names, possible causes, and recommended solutions.
Fault Categories and Solutions
Addresses specific types of faults such as communication, relay, sensor, motor, drive, parameter, calibration, overvoltage, undervoltage, mechanical, and load faults, with solutions provided.
Diagnostic Procedures
Includes flowcharts and diagrams for diagnostic procedures for specific faults.
Common Symptoms and Diagnostics
Covers common symptoms like no display at power-on, with solutions provided.
Technical Issues and Troubleshooting
Common issues include damaged components and poor connections, with solutions involving contacting Inovance and replacing faulty parts.
ISMG Servo Motor Specifications
Includes models with specific designations, motor duty types, physical appearance, and mounting dimensions.
Wiring and Connection Guidelines
Emphasizes proper wiring and connection guidelines to avoid damage.
Revision History
Document revisions from 2016 to 2023 include updates on firmware versions and certifications.
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Catalog excerpts

IS580 series AC Drive-1

FORWARD, ALWAYS PROGRESSING IS580 Series AC DriveClosed Loop Pressure and Flow Control User Guide Intelligent New Energy Elevator Vehicle

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IS580 series AC Drive-3

Safety Information and Precautions Safety Information and Precautions This guide is packaged together with the product. It contains basic information for quick start of the drive. For safety and more information, please refer to IS580 Servo Drive Advanced User Guide, which can be Downloaded on website: http://www.inovance.cn. Electrical Safety Machine/System Design and Safety of Personnel Extreme care must be taken at all times when working with the servo drive or within the area of the servo drive. The voltages used in the servo drive can cause severe electrical shock or burns and is potentially...

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IS580 series AC Drive-4

Safety Information and Precautions Ensure the protective earthing conductor complies with technical standards and local safety regulations. Because the leakage current exceeds 3.5 mA in all models, IEC 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury. When using an earth leakage circuit breaker, use a residual current operated protective...

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IS580 series AC Drive-5

Note (a): The model number may include a suffix "XXXXXXXXXX", Where "XXXXXXXXXX" can be blank or combination of any alphanumeric and/or symbols that represents customer identity.

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IS580 series AC Drive-6

(1) the dimensions are shown below.

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IS580 series AC Drive-9

2 Wiring Figure 2-3 Terminals of IS580T080 and IS580T100, and IS580-2T080 and IS580-2T100 Terminal name Three-phase supply input Connect to the three-phase ac power supply. Connected to external braking unit (MDBUN) with servo drive units of 90 kW and above. Braking resistor connection Connected to external braking resistor for servo drive units of 75 kW and below. Output terminals Connect to a three-phase motor. Grounding connection.

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IS580 series AC Drive-10

AI3 input jumper, voltage input as default QIQQII AO2 output jumper, voltage output as default OlO OH AO1 output jumper, voltage output as default DI power supply source jumper(internal/external), internal as default

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IS580 series AC Drive-12

Figure 2-5 S58-PG-B1 interface circuit The following figure describes terminals of MD38PGMD

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IS580 series AC Drive-14

Cable Connector of ISMG Motor Figure 2-6 Wiring with military spec. (applicable to the second generation ISMG motor) Servo motor Encoder cable Male of Mil Spec on motor side Male of Mil Spec on motor side PG connecting cable Model: S58-L-P31-XXX Table 2-4 Pin colour definition with military spec. (applicable to the second generation ISMG motor) 17P Mil Spec. Signal Definition Wire Colour

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IS580 series AC Drive-15

Figure 2-7 Wiring without military spec. (applicable to the first generation ISMG motor) COS+ SIN- SIN+ EXC- EXC+ KTY- KTY+ PTC- PTC+ COSBBBB- GND VCC Yellow Red/ Black Red Blue Yellow /White White COS+ SIN- SIN+ EXC- EXC+ KTY- KTY+ PTC- PTC+ COSBBBB- GND VCC Black Yellow Yellow/ Red/ White White First generation servo motor control cable interface board PG connecting cable Model: S58-L-P30-xxx Table 2-5 Pin colour definition without military spec. (applicable to the first generation ISMG motor) D-type Connector 9-pin Signal Definition Wire Colour 2.3 Wiring Please refer to the fold-out at the...

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IS580 series AC Drive-16

3 Operating Panel (Keypad & Display) Command source indicator Running direction indicator Running status indicator Menu mode selection key Other status indicator Parameter unit indicator Increment key Confirm key Shift key Decrement key Stop/Reset key There are four red led status Indicators at the top of the operating panel.

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IS580 series AC Drive-17

3 Operating Panel (Keypad & Display)

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IS580 series AC Drive-18

3 Operating Panel (Keypad & Display) ■ Parameter arrangement Function Code Group

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IS580 series AC Drive-19

1: restore factory parameters Note: usually users have no idea what parameters have been changed, so it’s seriously recommended to restore parameters to default at the beginning of commissioning. Motor nameplate

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IS580 series AC Drive-20

Select command source Command source selection

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IS580 series AC Drive-21

Set speed command upper limit

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IS580 series AC Drive-22

Set AI1 range: pressure command Note|: AI 1 is fixed as pressure command input, AI2 is fixed as speed/flow command input, and AI3 is fixed as pressure sensor feedback input. This configuration can’t be changed!

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IS580 series AC Drive-23

other hydraulic basic settings pressure response commissioning Backup user’s parameters

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IS580 series AC Drive-24

Groups F and A include basic and hydraulic function parameters. Group U includes the monitoring function parameters and extension card communication parameters. The parameter description tables in this chapter use the following symbols. The symbols in the parameter table are described as follows:

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IS580 series AC Drive-44

6 Troubleshooting Fault name Motor ground fault Motor runs fast during power on Do not connect power supply until motor stops Output phase to phase short-circuit fault Output phase to phase is shortcircuited Please check the outputs Please refer to following diagram Business setting time is out Please refer to following diagram Overcurrent multi prevention fault Overcurrent multi prevention fault Please refer to following diagram Communication gets interrupted 1. check if BUS wirings have loose connection or wrong connection Commnunication gets interfered 2.check if BUS shielding is well connected,...

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IS580 series AC Drive-45

Fault name Pressure sensor fault Pressure sensor is faulty Please refer to following diagram EH6.01 Motor rotor gets locked or pump gets stuck 1 .check if rotor can be turned by hand 2. check if F2-10 sets properly 3. check if auto tuning can be conducted Pressure sensor calibration fault 1 .check if pressure feedback is around zero 2. check if pressure sensor is well connected Pressure sensor output is beyond setting range Pressure sensor output is beyond setting range [A3-55, A3-56], please check the sensor Slave fault Refer to <multi pumps solution> in User manual Communication address conflict...

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IS580 series AC Drive-46

Overcurrent during acceleration Output phase to phase or phase to ground short-circuit? No V/F control auto tuning succeeds? Yes acceleration time is too short? N o VF control, check if torque boost or V/F curve is set properly Conduct auto tuning Adjust torque boost or V/F curve No power supply is abnormal? Adjust the power supply No Restarted the motor before it stopped? Restart motor until it stops No Shock load during acceleration? Remove shock load No Use a higher rating drive

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