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Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424

Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424
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Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424

Product catalog summary
Uninterruptible Power Supply System User Manual Summary
1. Safety and EMC Instructions
This section emphasizes the importance of adhering to safety instructions, including transportation and storage guidelines. It advises using original packaging to prevent damage and storing the UPS in a temperature-controlled environment. Installation instructions stress ensuring the UPS is dry, avoiding installation near water or heat sources, and ensuring proper ventilation. Connection warnings highlight the need for proper grounding and backfeed protection to prevent voltage hazards.
2. Installation and Operation
The manual provides detailed instructions for unpacking and inspecting the UPS for physical damage. It includes a back panel view with descriptions of ports and connectors. Installation requires adherence to local electrical laws, with specific wiring specifications for different models. The importance of using appropriate wire gauges and ensuring secure connections is stressed.
3. Operations
This section covers button operations, LED indicators, and the LCD panel. It explains the meanings of abbreviations on the LCD display and provides guidance on setting the LCD. Operating modes and status descriptions are detailed, along with fault codes and warning indicators.
4. Troubleshooting
Basic troubleshooting steps are provided to address common issues during operation.
5. Storage and Maintenance
Guidelines for proper storage and maintenance of the UPS are outlined, emphasizing regular checks and ensuring the UPS is stored in a suitable environment.
6. Specifications
Technical specifications for the UPS models are provided, detailing power ratings, input/output requirements, and other critical parameters.
Key Recommendations:
  • Ensure all installations and maintenance are performed by qualified personnel.
  • Follow all safety and connection warnings to prevent electrical hazards.
  • Regularly inspect and maintain the UPS to ensure optimal performance.
Specifications and Safety Precautions:
  • Ensure the rated battery voltage is correct to prevent UPS damage. Pay attention to polarity markings on external battery terminals.
  • Verify protective grounding/earthing wiring for current spec, color, position, and reliability.
  • Ensure utility input & output wiring is correctly rated and connected.
UPS Installation for Parallel System:
  • Follow section 2-3 for single operation installation.
  • Connect output wires of each UPS to an output breaker, then to a major breaker.
  • Common or independent battery packs are allowed.
  • Refer to wiring diagrams for specific models.
Software Installation:
  • Install UPS monitoring software for optimal protection and configuration of shutdown operations.
Operations:
  • Button Functions: ON/Enter, OFF/ESC, Test/Up, Mute/Down buttons have specific functions for operating the UPS.
  • LED Indicators and LCD Panel: LEDs indicate UPS status; the LCD panel provides detailed information on operation mode, backup time, fault, and battery status.
  • Audible Alarm: Different beeping patterns indicate various UPS statuses and warnings.
Single UPS Operation:
  • Procedures for turning on/off the UPS with or without utility power.
  • Guidelines for connecting devices, charging batteries, and operating in battery mode.
  • Instructions for testing batteries and handling overloads.
Maintenance and Configuration:
  • Procedures for muting the buzzer, handling warning and fault modes, and operating in maintenance mode.
  • Instructions for changing battery quantity, setting charging current, and charger quantity.
Parallel Operation:
  • Ensure all UPSs in a parallel system are compatible and configured identically.
  • Initial startup procedures for parallel systems.
UPS Parallel System Setup and Operation
1. Calibration and Setup:
  • Ensure inverter output voltage difference between UPS units is within 1V by adjusting settings in the LCD menu.
  • Calibrate output voltage measurement to ensure accuracy within 1V.
  • Turn off each UPS and follow the wiring procedure for parallel setup.
  • Connect UPS units using parallel and share current cables, then replace covers.
2. Turning on the Parallel System:
  • AC Mode: Turn on line input breakers, verify phase sequence, and ensure connections are correct. Turn on output breakers and each UPS sequentially to enter AC mode.
  • Battery Mode: Turn on battery and external output breakers, then sequentially turn on each UPS to enter battery mode.
3. Adding and Removing Units:
  • New units cannot be added while the system is running; the system must be shut down first.
  • To remove units, either enter Bypass mode or shut down the system entirely, depending on bypass status.
4. Warnings:
  • Ensure all maintenance switches are in the same position before activating the inverter.
  • Do not operate maintenance switches when the system is on.
  • ECO mode is not supported in parallel systems.
5. LCD Settings and Parameters:
  • Various parameters can be set, including output voltage, frequency, ECO mode, bypass settings, and battery discharge time.
  • Calibration options are available for output and inverter voltages.
  • Charging current and battery numbers can be configured with specific settings.
6. Abbreviations:
  • Common abbreviations include ENA (Enable), DIS (Disable), BAT (Battery), and PAR (Parallel).
Operating Modes and Status:
  • Normal Operation: Displays input voltages, line voltages, and frequency.
  • Parallel UPS System: Additional screen for parallel setup with master and slave UPS assignments.
  • Operating Modes: Includes Power On, No-output, AC, ECO, CVCF, Battery, Bypass, Battery Test, Warning, and Fault modes, each with specific conditions and LCD indications.
Fault and Warning Codes:
  • Detailed fault codes (e.g., Bus start failure, Over temperature) and warning codes (e.g., Battery unconnected, Overload) with corresponding icons and alarms.
Troubleshooting:
  • Common issues like no indication, EPO activation, overload, and short circuits with remedies such as checking connections and reducing loads.
Storage and Maintenance:
  • Storage guidelines include charging requirements and environmental conditions.
  • Maintenance precautions emphasize safety due to hazardous voltages and proper handling of batteries.
Specifications:
  • Models include 30KL, 40KL, 60KL for 400V and 15KL, 20KL, 30KL for 208V with detailed input/output voltage ranges, frequency, power factor, efficiency, and environmental conditions.
  • Battery specifications include type, number, charging current, and voltage.
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Catalog excerpts

Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-1

User Manual Uninterruptible Power Supply System Version: 1.0

 Open the catalog to page 1
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-2

Please comply with all warnings and operating instructions in this manual. This equipment should operate this unit before reading through all safety information and operating instructions carefully. Disclaimer We assumes no responsibility or liability for loss or damages, whether direct, indirect, consequential or incidental, which might arise out of the use of such information. The use of any such information will be entirely at the user’s risk. Information in this manual is subject to change without notice. We make no commitment to update or keep current the information in this manual. If you...

 Open the catalog to page 2
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-4

1. Safety and EMC instructions All safety instructions in this document must be read, understood and followed. 1-1. Transportation and Storage Please transport the UPS system only in the original packaging to protect against shock and damage. The UPS must be stored in the room where the temperature is well regulated. Ambient temperature should not exceed 40°C. 1-2. Preparation Condensation may form if the UPS system is moved immediately from cold to warm environment. The UPS system must be absolutely dry before being installed. Please allow at least two hours for the UPS system to acclimate the...

 Open the catalog to page 4
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-5

Connection Warnings There is no standard backfeed protection inside of the UPS. However, there are relays on the Input to cut off line voltage and while the neutral is still connect to UPS. Input Rly Main Input Input Rly Main Input Bypass Input Input relay diagram Input relay diagram for dual-input model This UPS should be connected with TN grounding/earthing system. The power input for this unit must be three-phase rated in accordance with the equipment nameplate. It also must be suitably grounded. WARNING HIGH LEAKAGE CURRENT EARTH CONNECTION ESSENTIAL BEFORE CONNECTING SUPPLY Use of this equipment...

 Open the catalog to page 5
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-6

Do not disconnect the grounding/earthing conductor cable on the UPS or the building wiring terminals under any circumstance. A The UPS system features its own, internal current source (batteries). The UPS output sockets or output terminal blocks may be electrically live even if the UPS system is not connected to the building mains/live wires, (only for standard models) A In order to fully disconnect the UPS system, first press the "OFF" button and then disconnect the mains/live wires. Ensure that no liquid or other foreign objects can enter into the UPS system. The UPS can be operated by any...

 Open the catalog to page 6
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-7

2. Installation and Operation The whole series is equipped with dual inputs. This series came with two VAC systems: 208V and 400V. Please refer to the following table.___ We also offer optional parallel function for both models upon request. The UPS with parallel function is called the "Parallel model". We have detail installation and operation procedure of the Parallel Model in the following chapter. 2-1. Unpacking and Inspection package and check the package contents. The shipping package should contain: UPS user manual monitoring software CD RS-232 cable (option) USB cable parallel cable (only...

 Open the catalog to page 7
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-8

2-2. Back Panel View HV 60KL, LV 30KL Rear panel 1. RS-232 communication port 2. USB communication port 3. Emergency power off function connector (EPO connector) 4. Share current port (only available for parallel model) 5. Parallel port (only available for parallel model) 6. Intelligent slot 7. External battery connector/terminal 8. External maintenance bypass switch signal port (EMBS) 9. Grounding terminal 10. Dry contact communication port (optional) 11. Line input terminal 12. Bypass input terminal 13. Output terminal 5

 Open the catalog to page 8
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-9

Installation and wiring must be carried out in accordance with the local electric laws and regulations by trained professionals. 1) Make sure that the mains wire and breakers of the building are rated for the capacity of the UPS to prevent electric shock or risk of fire. NOTE: Do not use the wall receptacle as the input power source for the UPS, as its rated current is less than the UPS's maximum input current. The receptacle may be damaged and destroyed. 2) Switch off the mains switch in the building before installation. 3) Turn off all the connected devices before connecting to the UPS. 4)...

 Open the catalog to page 9
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-10

Terminal block wiring diagram for HV 60KL and LV 30KL TO UPS BAT+ PBAT TO UPS BAT N NBAT TO UPS BAT- Battery wires connection schematic NOTE 1: Make sure that the wires are connected securely with the terminals. NOTE 2: Please install the output breaker between the output terminal and the load, and the breaker should have leakage current protective function if necessary. 6) Put the terminal block cover back at the rear panel of the UPS. Warning: ● Make sure a DC breaker or other protective device between UPS and the external battery pack is installed for added safety. If not, please install it...

 Open the catalog to page 10
Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-11

2-4. UPS Installation for Parallel System If the UPS is only for single operation, you may skip this section. 1) Install and wired the UPS according to the section 2-3. 2) Connect the output wires of each UPS to an output breaker. 3) Connect all output breakers to a major breaker. This major output breaker will then connect directly to the loads. 4) Either common battery packs or independent battery packs for each UPS are allowed. 5) Refer to the following wiring diagram: Wiring diagram of parallel system for HV 30KL/40KL and LV 15KL/ 20KL Wiring diagram of parallel system for HV 60KL and LV...

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Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-12

Note: • means LED is lighting, and o means LED is faded.

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Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-13

Input and battery information Output and load information

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Rack Mount UPS 30-60KGALLEON II 33 30-60K PF1 RACK Long LCD User-manual-20200424-14

1) After power mains is connected correctly, set the breaker of the battery pack to "ON" position. Then set the line input breaker to "ON" position. At the same time, the fan will start running and the UPS will start initialization. After a few seconds, the UPS will supply power to the loads via the Bypass mode. NOTE: When UPS is in Bypass mode, the output voltage will be directed from mains after you switch on the input breaker. In Bypass mode, the load is not protected by the UPS. To protect your precious devices, you should turn on the UPS. Refer to next step. 2) Press and hold the "ON" button...

 Open the catalog to page 14

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.