Modular online UPS 600KW

Modular online UPS 600KW
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Modular online UPS 600KW

Product catalog summary
Safety Instructions
  • Emphasizes the presence of dangerous voltage and high temperature inside the UPS. Compliance with local safety instructions is crucial to prevent injury or equipment damage.
  • Key safety notes include ensuring proper grounding, avoiding battery damage, and maintaining a suitable working environment to prolong UPS life.
Main Features
  • The UPS is a high-frequency online model with a capacity range of 50-600kVA, featuring modular design and N+X redundancy for flexible allocation and investment.
  • It addresses various power supply issues and is suitable for applications ranging from computer devices to industrial equipment.
  • Features include digital control, modular design, high power-density, parallel redundancy, centralized bypass, and remote monitoring capabilities.
Installation
  • Unpacking involves checking for damage and verifying accessories against the packing list.
  • Installation notes highlight the importance of a clean, stable environment, proper spacing for maintenance, and temperature control to ensure optimal UPS performance.
Operation
  • Operation modes and procedures for turning the UPS on/off, including restart, test, and cold start procedures, are detailed.
  • Maintenance bypass and shutdown procedures are also covered.
Specifications and Troubleshooting
  • Appendices provide detailed specifications, troubleshooting solutions, and communication port definitions.
Battery Performance and Storage
  • The battery operates optimally between 20°C and 25°C. Operating outside this range affects battery life and capacity. Unused batteries should be recharged every six months. Store equipment in a dry, cool place if not installed immediately.
Altitude and Load Capacity
  • The UPS functions normally up to 1500 meters. Above this altitude, load capacity decreases as shown in a table, with a load coefficient reducing from 100% at 1500 meters to 65% at 5000 meters.
Cooling and Ventilation
  • Ensure good ventilation for the UPS, as it relies on fans for cooling. Do not block ventilation holes.
External Protective Devices
  • Install external circuit breakers for safety. The UPS and batteries are protected against over-current with thermo-magnetic circuit-breakers or fuses.
Power Cables
  • Follow local wiring practices and consider environmental conditions. Recommended cable dimensions are provided for different UPS capacities. Ensure proper earthing to prevent electromagnetic interference and hazards.
Battery Connection
  • The UPS uses a positive and negative double battery framework. Ensure correct polarity and do not mix batteries of different capacities or brands.
UPS Module Replacement
  • Modules can be replaced online. Follow specific steps for inserting and removing modules, ensuring correct switch positions and indicator lights.
Multi-Module Installation
  • For parallel systems, ensure all UPS units are of the same rating and connected to the same bypass power supply. Use shielded control cables in a ring configuration for reliability.
Operation Modes
  • The UPS operates in several modes: Normal, Battery, Bypass, ECO, and Maintenance. Each mode has specific functions and conditions for operation.
UPS Operation Procedures
  • Startup Procedure: Ensure proper grounding, set the Battery Switch to "ON", and follow steps to power on the UPS.
  • Test Procedure: Simulate utility failure and recovery to test battery and inverter functionality.
  • Cold Start Procedure: Follow when AC Utility fails but battery is normal.
  • Maintenance Bypass: Activate internal mechanical bypass switch and follow steps for bypass operation.
  • Shutdown Procedure: Follow steps to safely power down the UPS.
  • Startup for Parallel System: Ensure proper connections and settings for parallel operation.
Display and Troubleshooting
  • LCD shows UPS operating flow and data. Fault and alarm messages are listed for troubleshooting.
Specifications
  • Models range from 300kVA to 600kVA. Input: 3 Phase, 380/400/415Vac, Frequency 40Hz-70Hz. Output: 3 Phase, 380/400/415Vac, Power Factor 1. Battery: Various voltage options, advanced management. Environment: Operating temperature 0℃ to 40℃.
Problems and Solutions
  • Check installation, wiring, and operation if UPS malfunctions. Provide product model and serial number for support.
Troubleshooting Guide
  • LCD Issues: Ensure network and telephone cables are properly connected. For interference, reinsert the cable.
  • Power Issues: Check input power supply, voltage, and module switches. Ensure cables are connected.
  • Battery and Charging Issues: Verify battery switch, connections, and settings. Replace damaged batteries.
  • Overload and Short Circuit: Remove excess load and check for short circuits before restarting.
  • Module and Bypass Issues: Ensure modules are properly inserted and screws are tightened. Adjust UPS settings if necessary.
Communication Port Definitions
  • CAN Port: Used for communication with BMS and remote LCD.
  • RS485 Port: Monitors UPS status, alarms, and parameters. Supports timing settings.
  • COM Port: Communicates with battery monitor using RS485 format.
  • LBS Port: Synchronizes output power and phase in non-parallel systems. Requires multiple cables for a ring connection.
  • REPO Port: Supports remote emergency stop. Can be connected to multiple UPS units for simultaneous shutdown.
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Catalog excerpts

Modular online UPS 600KW-1

Modular UPS User Manual (50-600KVA)

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Modular online UPS 600KW-3

1.Safety Important safety instructions – Save these instructions There exists dangerous voltage and high temperature inside the UPS. During the installation, operation and maintenance, please abide the local safety instructions and relative laws, otherwise it will result in personnel injury or equipment damage. Safety instructions in this manual act as a supplementary for the local safety instructions. Our company will not assume the liability that caused by disobeying safety instructions. 1.1 Safety notes 1. Even no connection with utility power, 220/230/240VAC voltage may still exist at UPS...

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Modular online UPS 600KW-4

2.1 Summarization Our UPS is a kind of three-in- three -out high frequency online UPS, it provides 50~600kVA. The products are modularized and adopt the N+X redundancy. It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment. The UPS can solve most of the power supply problems, such as blackout, over-voltage, under-voltage, voltage sudden drop, oscillating of decreasing extent, high voltage pulse, voltage fluctuation, surge, inrush current, harmonic distortion (THD), noise interference, frequency...

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Modular online UPS 600KW-5

2.3 Model description This document describes the following UPS models: ♦ 300kVA The models provide 6 configurations: 50 kVA, 100 kVA, 150 kVA, 200 kVA, 250 kVA and 300 kVA. ♦ 400kVA The models provide 8 configurations: 50 kVA, 100 kVA, 150 kVA, 200 kVA, 250 kVA, 300 kVA, 350 kVA and 400 kVA. ♦ 500kVA The models provide 10 configurations: 50 kVA, 100 kVA, 150 kVA, 200 kVA, 250 kVA, 300 kVA, 350 kVA, 400 kVA, 450 kVA and 500 kVA. ♦ 600kVA The models provide 12 configurations: 50 kVA, 100 kVA, 150 kVA, 200 kVA, 250 kVA, 300 kVA, 350 kVA, 400 kVA, 450 kVA, 500 kVA, 550 kVA and 400 kVA. ♦ 300kVA...

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3.Installation 3.1 Unpack checking 1. Don’t lean the UPS when moving it out from the packaging 2. Check the appearance to see if the UPS is damaged or not during the transportation, do not switch on the UPS if any damage found. Please contact the dealer right away. 3. Check the accessories according to the packing list and contact the dealer in case of missing parts. 3.2 The appearance of the product 300kVA(Standard and Full configuration) standard configuration full configuration

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Modular online UPS 600KW-7

400/500/600kVA (Standard and Full configuration) Front View Side View Rear View

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Standard configuration Full configuration Mains-bypass common copper bar 600kVA (Standard and Full configuration) 7

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Standard configuration Mains-bypass common copper bar (1) LCD panel : Display UPS data and status (2) power cabinet : Assembly power module (3) Power distribution cabinet : Assembly control unit, bypass module and switch (4) Power module (5) Control unit 8

 Open the catalog to page 9
Modular online UPS 600KW-10

(6) Mains switch (7) Output switch (8) Maintenance switch (9) Bypass switch (10) Bypass module (11) Mains-A input copper bar (12) Mains-B input copper bar (13) Mains-C input copper bar (14) Input neutral copper bar (15) Battery negative copper bar (16) Battery neutral copper bar (17) Battery positive copper bar (18) Output-A input copper bar (19) Output-B input copper bar (20) Output-C input copper bar (21) Output neutral copper bar (22) Bypass-A input copper bar : Wiring must be used when mains-bypass separation (23) Bypass-B input copper bar : Wiring must be used when mains-bypass separation...

 Open the catalog to page 10
Modular online UPS 600KW-11

(1) PARALLEL port (2) LBS port (3) LED Dry-contact unit (1) EPO port (2) SWITCH STATUS (3) the other port (4) BP_FEEDBACK : PIN1_NC, PIN2_NO,PIN4_common (5) Optional dry contacts Monitor unit

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Modular online UPS 600KW-12

(2) LCD port (3) CAN port : BMS port and remote LCD port (4) COM : battery monitor port (5) BAT_T : battery temperature detect port (6) PE (7) RS-485 Front View Side View (1) Module fixed screw (2) LED (3) Module switch (4) Fan 3.4 Installation notes Note: Consider for the convenience of operation and maintenance, the space in front and back of the cabinet should be left at least 800mm and 800mm respectively when installing the cabinet.

 Open the catalog to page 12
Modular online UPS 600KW-13

◆ Please place the UPS in a clean, stable environment, avoid the vibration, dust, humidity, flammable gas and liquid, corrosive. To avoid from high room temperature, a system of room extractor fans is recommended to be installed. Optional air filters are available if the UPS operates in a dusty environment. ◆ The environment temperature around UPS should keep in a range of 0℃ ~40℃ If the . environment temperature exceeds 40℃ the rated load capacity should be reduced by 12% per , 5℃ The max temperature can't be higher than 50℃ . . ◆ the UPS is dismantled under low temperature, it might be in a...

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Modular online UPS 600KW-14

capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500 meters, shown as the following table: (Load coefficient equals max load in high altitude place divided by nominal power of the UPS) ♦The UPS cooling is depending on fan, so it should be kept in good air ventilation area. There are many ventilation holes on the front and rear, so they should not be blocked by any exotic obstacles. 3.5 External Protective Devices For safety reasons, it is necessary to install, external circuit breaker at the input A.C. supply and the battery. This chapter provides...

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CAUTION! Protective earth cable: Connect each cabinet to the main ground system. For Grounding connection, follow the shortest route possible. WARNING! FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRIC SHOCK AND FIRE 3.7 Power cable connect Before equipment has been installed, must comfirm the input source type, common input or Split input, if the input source is dual input, must remove the copper bar that connected bypass and mains. Choose appropriate power cable. (Refer to the table above) and pay attention to the diameter...

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Modular online UPS 600KW-18

WARNING! If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections. All cabinets in the UPS must be grounded properly. CAUTION! The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice. 3.9 Battery connection The UPS adopts positive and negative double battery framework, total...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.