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"Xpander" Complete hands-free monoblock for round wipes in canisters

"Xpander" Complete hands-free monoblock for round wipes in canisters
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"Xpander" Complete hands-free monoblock for round wipes in canisters

Product catalog summary
Overview: The document introduces the XPANDER, a comprehensive round wipes packaging machine developed by Shemesh Automation. It is designed to enhance productivity and efficiency in the packaging of nonwoven wet wipes in cans.
Main Features:
  • Automation and Efficiency: The XPANDER operates with minimal human intervention, requiring only two operators. It offers a throughput of 30-35 products per minute and supports a variety of can and lid types.
  • Design and Flexibility: The machine features a compact monoblock design (2m x 2m) suitable for small spaces. It supports various can shapes and sizes, and allows for quick format changes without tools.
  • Advanced Technology: Equipped with Industry 4.0 capabilities, the XPANDER includes remote support, live stats, and performance analysis. It integrates advanced QC systems, including check-weighers and sealing/capping quality control.
  • Construction and Safety: Built with SST 304/316L stainless steel, the machine meets pharmaceutical sanitary standards and offers explosion and corrosion-proof options.
Operational Units:
  • Wipes Can Loading: Utilizes a vertical chute and servo-driven index star wheel for flexible operation.
  • Filling Unit: Features height-adjustable nozzles and anti-overflow design to minimize waste.
  • Sealing Unit: Offers precise laminate cutting and conduction sealing with minimal foil waste.
  • Capping Unit: Supports both push and screw lids with a proprietary servo-driven mechanism.
  • Labelling and Quality Control: Includes a Herma applicator for accurate labelling and comprehensive QC systems to ensure product quality.
Global Presence: Shemesh Automation has a global network with headquarters in the UK, USA, France, and Israel, providing sales and after-sales support worldwide.
Conclusion: The XPANDER is positioned as a state-of-the-art solution for wipes packaging, offering significant operational efficiencies and quality assurance in a compact, flexible design.
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Catalog excerpts

"Xpander" Complete hands-free monoblock for round wipes in canisters-1

The World’s first complete round wipes packer n AUTO CAN & LID FEEDING n WIPES CAN LOADING n FILLING & PORTIONING n FOIL CUTTING & CAN SEALING n CAPPING n LABELLING n QUALITY CONTROL

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Let us build your vision The XPANDER from Shemesh Automation: the world’s first, precision designed, single block, complete round wipes packaging machine. B Left: Shai Shemesh, President & CEO. Right: Eli Shemesh, Founder uilt on decades of industry experience supporting the wipes manufacturing sector with our in-line, high-throughput downstream packaging portfolio, Shemesh Automation has now brought together all of our proven technologies for the first time in a single application. The XPANDER’S unique all-in-one monoblock design encompasses all aspects of round wipes downstream packaging from...

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Let us build your vision HOW IT WORKS 19 The 12-station servo-driven index table Initial adjusted filler nozzle Final adjusted filler nozzle, quality control & check-weigher Foil cutter & canister sealer module Sealing quality control Capping module Extra index station Extra index station Smart defects exit Finished packed canister exit Capping quality control Finished packed canister discharge conveyor Defects rejection conveyor Empty roll in-feed conveyor Rolls and canister sizes supported by the Xpander: Empty canister in-feed conveyor Representing the state-of-the-art in packaging technology,...

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Let us build your vision FEATURES The XPANDER possesses a number of specially designed features to support easy and reliable operation: n eight-adjustable filler nozzles. With every cycle the H filling nozzle is set (prior to the actual portioning and filling) to a position inside the can that is exactly above the roll but below the can’s opening. This eliminates spillage and minimises waste n p to five conveyors feeding into and out of the U Xpander monoblock n NDUSTRY 4.0 READY: SECOMA Site Manager 1139 I modem, integrated into the machine HMI to enable SMART remote support, live stats and...

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(OPTIONAL) XPANDER+ AUTOMATIC LIDS FEEDER AND CANS DESCRAMBLER n rings B genuine ‘hands-free’ operation lid feeders and can descramblers designed for seamless mechanical and electrical integration CAPPING UNIT QUALITY CONTROL design for use of both push and screw lids n uited for most industry-standard lids S (AUXILIARY) LABELLER n erma H (Germany made) applicator n etter than 0.33mm label positioning B design for both wrap around and front/back labelling n otal/partial T n apping C n efects D alerts via the HMI interface for full, half-full and empty modes discharge conveyor controls, minimising...

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Let us build your vision Canister hopper Canister descrambler Roll feed conveyor HOW IT WORKS The XPANDER+ differs from its sister unit in that fully automatic feeders can be added to the existing modules. This in turn means that, so long as the lid and canister hoppers are kept filled (typically 2 or 3 times per shift), the XPANDER+ can be operated completely ‘hands free’ and delivers much greater operating efficiencies. XPANDER monoblock Lid hopper and auto feeder Defect products collector table Main electric cabinet Full Wrap-around labeller series

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Let us build your vision Lid hopper and auto feeder Canister hopper Full Wrap-around labeller series Canister descrambler Defect products collector table Rolls feed conveyor Main electric cabinet Converting machine Xpander monoblock Liquid tank REWINDING CONVERTING UNIT MACHINE

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Let us build your vision GLOBAL PRESENCE Global Headquarters CEO’s office, Marketing, Strategy, Business Development and Finance. Wisconsin, USA North America HQ State-of-the-art machine showroom, sales and after-sales support, spare parts inventory and North American logistics centre. Semur-en-Auxois, France European HQ French team, Tech centre featuring state-of-the-art machinery showroom, sales and after-sales support and European logistics centre. R&D and Manufacturing Operations, R&D, Engineering and Manufacturing.

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Let us build your vision EXPLOSION PROOFED & CORROSION PROOFED Corrosive or alcohol-based solutions dictate that your equipment is duly fitted to professionally handle these delicate environments. Years of experience in the field made it possible for us to tailor you the exact protection so your production is safe and stable while your people and equipment are well protected keeping your facility at the top of the range. All of our machines are constructed using SST 304/316L, and are available with anti corrosive proprietary coating. As well as the machine base, all vital parts such as nozzles...

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GLOBAL REPRESENTATION Shemesh Automation collaborates with teams on complex Fortune 500 projects and has gained not only a proven and trusted network to put at your disposal, but also invaluable knowledge to help drive your projects. We share our expertise to guarantee the maximum productivity of your machinery. Our global network of sales representatives and After Sales service specialists offer you flexible and efficient support. Our highly-qualified technicians ensure a fast solution whenever and wherever you need it. Japan & Indonesia Shemesh Automation Japan & Indonesia Contact: Mr. Kentaro...

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Offices: United Kingdom Shemesh Automation UK Ltd 85 Great Portland Street First Floor London W1W 7LT United Kingdom Tel. +44 758 428 1707 Shemesh USA Inc 1040 Centennial Street Green Bay Wisconsin 54304 United States Shemesh Automation Israel Ltd 4 Ha-Sar Khayim Moshe Shapira St. Rishon Lezion 7570406 Israel Shemesh Automation France Bopak SARL Building 10 Rue de la Croix Belin Semur-en-Auxois 21140 France For FREE advice: E: [email protected] W: sawetwipes.com

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.