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Superdew 3 Hygrometer Instruction Manual

Superdew 3 Hygrometer Instruction Manual
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Superdew 3 Hygrometer Instruction Manual

Product catalog summary
Unpacking and General Information
The Superdew 3 package includes the instrument, sensor, connecting cable, sensor holder, instruction manual, and a pressure dewpoint calculator. It is a panel-mounted moisture monitoring device with a backlit LED display, available in AC or DC versions, featuring a four-button keypad and user-friendly software.
Safety Information
Installation should be performed by qualified personnel due to hazardous voltages. The equipment must be mounted to provide protection to at least IP20, with power supply terminals isolated according to EN61010-1 standards.
Installation
The instrument requires a panel cut-out of 138.0 mm x 68.0 mm. Wiring should follow the provided schematic, with options for AC or DC power supply. Alarm and output cables must be connected correctly.
Air/Gas Sampling System Installation
The system should avoid contamination with particulates, oil, or heavy hydrocarbons. Recommended flow rate is 2-3 liters/min. The sensor should be installed in a bypass or fast loop for easy maintenance.
Sensor Installation and Commissioning
An initial purge of the sample loop is recommended before sensor installation. The sensor should be installed in the holder and connected with coaxial cable, followed by a low-pressure purge.
Specifications and Additional Information
The document includes detailed specifications, calibration procedures, fault/error handling, and guarantee information. Appendices provide setup and hotkey flow diagrams, and RS485 protocol details.
Installation and Commissioning
The installation process involves setting required flows within the sample loop. Initial startup may take several hours to reach equilibrium. The Superdew 3 indicates the dewpoint of the surrounding air/gas, with analogue output providing mA signals proportional to the dewpoint.
Default Instrument Configuration
Factory settings include displaying moisture content in °C dewpoint, alarms set to trigger above the upper limit, and output span set to 4-20 mA. Security codes default to 0000.
Programming the Superdew 3
Numerical data entry involves using specific keys to select and confirm values. The password consists of four integers. Exiting without saving is possible by pressing the ESC key.
Configuring the Superdew 3
Access the setup menu by holding a key for five seconds. Options include setting sensor range, output span, alarms, RS485 communication settings, password, and panel functions. Changes are saved immediately upon confirmation.
Normal Operation
The device displays current moisture values, with alarm LEDs indicating conditions. Remote signalling is provided by internal relays.
Hotkeys
Alarm and unit hotkeys allow reviewing and altering settings without interrupting monitoring. Restrictions may apply based on panel settings.
Calibration
Calibration involves exposing sensors to specific conditions and adjusting readings using the AutoCal potentiometer. Different procedures apply for sensors up to 0 °C and +20 °C dewpoint.
Monitoring and Maintenance
Continuous operation with minimal input is expected. Periodic inspection of the sample loop is advised. Components are interchangeable, and faults should be addressed through authorized channels.
Faults/Errors
Short-circuited sensors display 'Short', and alarms trip. Exceeding sensor range displays 'oVEr'.
Guarantee
Products are guaranteed for two years with exclusions. Faults should be reported for inspection and potential remedy.
Specifications
Details include transmitter compatibility, enclosure dimensions, display features, alarm and range limits, power supplies, and temperature range.
Overview
The document provides technical instructions for operating the Superdew 3 moisture meter, including setting alarms, unit conversions, and data communication protocols.
Specifications
The Superdew 3 uses an RS485 interface for data collection, with a baud rate and address set from the front panel. It supports up to 32 devices, excluding the universal address of 0. The device operates with 8 data bits, no parity, 1 stop bit, and no flow control.
Procedures
  • Alarm Settings: To set alarms, press AL1 or AL2 for more than 5 seconds to access the numerical input screen. Use the arrow keys to enter the new set point.
  • Unit Conversion: Press the Units button for more than 5 seconds to change the display units.
RS485 Protocol
  • Receive Protocol: The protocol involves a preamble, master-to-slave communication, address setting, command execution, and checksum verification.
  • Transmit Protocol: The protocol includes slave-to-master communication, return address calculation, command execution, data transmission in IEEE 754 format, and checksum verification.
Diagrams
The document includes assembly diagrams for the Superdew 3, sensor, and sensor holder, detailing dimensions and mounting specifications.
Contact Information
Shaw Moisture Meters (UK) Ltd. is located at Len Shaw Building, Bolton Lane, Bradford BD2 1AF, England. Contact details include phone: +44 (0)1274 733582, fax: +44 (0)1274 370151, and email: [email protected].
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Catalog excerpts

Superdew 3 Hygrometer Instruction Manual-4

Please examine the Superdew 3 package for any damage or mishandling. If any damage is evident please notify the carrier and the Shaw Moisture Meters representative from where this unit was purchased. You should have received (if ordered): • 1Superdew3instrument • 1 Shaw sensor • 1 connecting cable (ofthe length specified on your order) or 2 metres as standard • 1 sensor holder • 1 instruction manual • 1 pressure dewpoint circular calculator If anything is missing please contact your distributor immediately.

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Superdew 3 Hygrometer Instruction Manual-5

Every key on the Superdew 3 has two functions, the control function (0, S, (§] & S ) and the hotkey function (menu, units, alarm 1 and alarm 2). The use of these commands is described in the following table: • The Superdew 3isa DIN style panel mounted moisture monitoring device designed to work in conjunction with the Shaw Sensors. • The readout of moisture content is displayed on a backlit, five digit, seven segment LED and available in any one offour selectable engineering units. The selected unit is indicated on a separate seven segment LED. • The instrument is available in an AC or DC version. •...

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Superdew 3 Hygrometer Instruction Manual-6

process and incorporates three hotkeys to enable moisture levels to be read in different units and this allows quick access to both alarm settings. A user controllable security system. The Superdew 3 has an AutoCal potentiometer to perform auto calibration of sensors. The Superdew 3 has two full range alarms that can be set as rising or falling edge triggered. These alarms have visual indication (LEDs) and activate changeover relays for remote indication or control. The Superdew 3 has a fully controllable linear 4 - 20 mA output. The Superdew 3 also has rS485 capabilities, outputs the process...

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Superdew 3 Hygrometer Instruction Manual-7

4.1 Installing the Instrument to the Panel Make a cut-out in the donor panel 138.0 mm x 68.0 mm (DIN 43700). The maximum panel thickness is 8 mm. If an effective IP65 weatherproof seal is required, the minimum recommended panel thickness is 2.5 mm. Pass the instrument case through the cut-out in the donor panel and attach the two retaining screws to the studs on either side of the case. Tighten the retaining screws onto the back of the donor panel until the instrument is clamped securely in position. The screws must be tightened sufficiently to affect a seal between the front of the donor panel...

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Superdew 3 Hygrometer Instruction Manual-8

4.3 Power Supply The Superdew 3 can be powered by either a 90 - 250 V AC or 24 V DC supply. Connect the required supply cable to the appropriate terminals as shown in figure 1.1. The AC power supply should be between 90 - 250 V AC @ 50/60 Hz. The power supply wires are retained by screws. Ensure that the exposed section of wire is fully inserted and that no loose strands are exposed. 4.4 Alarm and Output Cable Connectors Connect the required cables to the appropriate terminals as shown in figure 1.1. Note: The normally open and normally closed relay contact positions and that the correct polarity...

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Superdew 3 Hygrometer Instruction Manual-9

5.0 Installing the Air/Gas Sampling System The Piping Installation Schematic diagram (see section 5.1) shows all components that could be used in a dry gas measurement application. Not all the items shown will be required for every installation. Care should be taken to ensure that the sample presented to the measuring sensor is not contaminated with any other component that will damage, contaminate or affect the sensor in a way that will impair the system accuracy. It is strongly recommended that the sample should not contain particulate matter, oil or other heavy hydrocarbon condensate. If these...

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Superdew 3 Hygrometer Instruction Manual-10

5.1 Piping Installation Schematic 4A MAIN PROCESS LINE Notes a. The sample pipe should be on the upper surface of the horizontal pipe or on a vertical section of pipe wherever possible. b. The sample tube should run continually upwards from the sample point. If this is not possible then an inspection port or drain tap should be installed at the lowest point in the system.

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Superdew 3 Hygrometer Instruction Manual-11

5.2 Piping Schematic Component Index 1. Sample Isolation Valve - This is a recommended item as it allows access to the sample system without interrupting the main process line. 2. Filter Unit – A filter unit is recommended when the samples are likely to contain particulate matter. If the air/gas sample contains heavy hydrocarbon condensate, the filter must be of the coalescing type with a drain. The filter unit should be positioned as close to the sample point as practical. 3. Sample Tube – This should be stainless steel for dry air or gas applications but copper or carbon steel can be used where...

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Superdew 3 Hygrometer Instruction Manual-12

6.0 Installing and Commissioning the Sensor It is advisable to carry out an initial purge routine of the sample loop before installing the sensor. This is to remove the possibility of sensor damage on start up. Refer to the Piping Installation Schematic in section 5.1. Open the inlet isolation valve slowly until a small flow of air/gas (at atmospheric pressure) flows through the inlet pipe work to the sensor holder, exhausting through the sensor entry port of the sensor holder. Allow this purge to continue for about 15 to 20 minutes to remove any residual moisture from the sample pipe work and...

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Superdew 3 Hygrometer Instruction Manual-13

The standard factory settings are as follows: • The instrument will display the moisture content in °C dewpoint • Both alarms are set to trigger when rising above the upper limit • The output span is set to 4 - 20 mA • The 4 - 20 mA output is set to the full span of the selected range e.g. 4 mA = -80 °C 20 mA = 20 °C • All security codes are defaulted to 0000 principle used to enter numerical values (integer or floating point) is described here. The first character of the LCD display flashes to indicate it is active. Use the @ key to select the required number between 0 and 9 (plus the minus...

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Superdew 3 Hygrometer Instruction Manual-15

While ‘rAngE’ is displayed press the key to enter the subroutine. The display now shows the currently selected sensor range. Use the key to scroll through the options until the required range is displayed. Press the key to select the new range. The message ‘Conf’ will be displayed. Press the key again to confirm selection. Pressing the key at any time reverts to the ‘rAngE’ screen without saving any change. See Superdew 3 Specification (pg 22) for detailed information on ranges. The ‘oUtPt’ option of the Superdew 3 allows the user to set the span and the range over which the 4 - 20 mA operates....

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