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SDT-Ex Dewpoint TRansmitter Instruction Manual

SDT-Ex Dewpoint TRansmitter Instruction Manual
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SDT-Ex Dewpoint TRansmitter Instruction Manual

Product catalog summary
Introduction
The document is an instruction manual for the SDT-Ex Dewpoint Transmitter, designed for measuring moisture in gases or compressed air. It is intrinsically safe and operates on a 4-20 mA loop.

Compliance and Certification
The SDT-Ex complies with the ATEX Directive 2014/34/EU and the Electromagnetic Compatibility Directive 2014/30/EU, as well as UK regulations for explosive atmospheres. It is certified by SGS Fimko Oy and SGS Baseefa Limited.

Unpacking and Description
Upon receipt, check for damage and ensure all components are included. The transmitter is a 3-wire, loop-powered device with a linear 4-20 mA output and features a high-capacitance SHAW sensing element and AutoCal for field calibration.

Gas Compatibility
The SDT-Ex is compatible with most gases, except for ammonia and chlorine. It is sensitive to water vapor content and does not require recalibration when switching gases.

Installation and Commissioning
Install the transmitter in a bypass or fast loop system for easy access, following the provided piping schematic. Initial purging of the sample loop is recommended.

Operation
In normal operation, the SDT-Ex provides a 4-20 mA signal proportional to moisture level, updating readings once per second with high resolution.

AutoCal Feature
AutoCal allows verification and adjustment of the transmitter's accuracy, recommended every two to three months or when unexpected results occur.

Specifications
The manual includes detailed specifications, definitions, and appendices with connection diagrams and installation arrangements.

AutoCal Methods
1. Saturate the Transmitter: For °C and °F transmitters, saturate the sensor by exposing it to a dewpoint level above its range.
2. Expose to Known Moisture Level: For all transmitters, expose to a known gas or ambient dewpoint.

AutoCal Adjustment Procedure
Pre-condition the transmitter by removing it from the process gas and either saturating it or exposing it to a known moisture level. Adjust the potentiometer after proper pre-conditioning.

Faults/Errors
- Short-circuited sensor: 20.75 mA output.
- Open-circuited sensor: 20.50 mA output.

Guarantee
SHAW products have a two-year guarantee, excluding misuse, exposure to harmful gases, and tampering.

Basic Definitions
- Water Vapour Pressure: Pressure exerted by water vapour in a gas mixture.
- Relative Humidity: Ratio of actual to saturation water vapour pressure.
- Dewpoint Temperature: Temperature at which gas is saturated with water vapour.
- Parts Per Million by Volume/Weight: Ratio of water vapour pressure to total gas pressure.

SDT-Ex Specification
- Sensing Element: SHAW Ultra High Capacitance Aluminium Oxide Sensor.
- Range: Dewpoint ranges from -100 °C to +20 °C.
- Intrinsic Safety Certification: ATEX and IECEx approved.
- Accuracy: ±2 °C dewpoint, NPL traceable.
- Operating Temperature: -20 °C to +60 °C.
- Response Times: Wet to dry and dry to wet response times specified.

Electrical Specifications
- Output Signal: 4-20 mA Linear.
- Operating Voltage: 7 V to 28 V DC.

Mechanical Specifications
- Operating Pressure: 1kPa to 35,000kPa.
- Weatherproof Classification: IP66/NEMA 4X.

Appendices
Includes connection diagrams and general arrangements for SDT-Ex and related equipment.
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Catalog excerpts

SDT-Ex Dewpoint TRansmitter Instruction Manual-1

Model SDT-Ex Dewpoint Transmitter Instruction Manual Issue 1.2.1

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SDT-Ex Dewpoint TRansmitter Instruction Manual-2

EU Declaration of Conformity We Of Declare that Model Name: Shaw Moisture Meters Len Shaw Building, Bolton Lane, Bradford, England, BD2 1AF The SDT-Ex is an intrinscally safe 3 wire 4-20 mA loop powered transmitter SDT-Ex Intrinsically Safe 4-20 mA Dewpoint Transmitter Ex II 1 GD Ex ia IIC T4 Ga (-20 °C ≤ Ta ≤ +60 °C) Ex ia IIIC T200135°C Da (-20 °C ≤ Ta ≤ +60 °C) Conforms to the following directives: 2014/34/EU ATEX Directive 2014/30/EU The Electromagnetic Compatibility Directive And designed and manufactured to the following standards: EN IEC 60079-0:2018 Electrical apparatus for potentially...

 Open the catalog to page 2
SDT-Ex Dewpoint TRansmitter Instruction Manual-3

UK Declaration of Conformity We Of Declare that Model Name: Shaw Moisture Meters Len Shaw Building, Bolton Lane, Bradford, England, BD2 1AF The SDT-Ex is an intrinscally safe 3 wire 4-20 mA loop powered transmitter SDT-Ex Intrinsically Safe 4-20 mA Dewpoint Transmitter Ex II 1 GD Ex ia IIC T4 Ga (-20 °C ≤ Ta ≤ +60 °C) Ex ia IIIC T200135°C Da (-20 °C ≤ Ta ≤ +60 °C) Conforms to the following directives: Equipment and Protective Systems Intended for use in Potentially Explosive Atmospheres Regulations 2016:1107 Electromagnetic Compatibility Regulations 2016:1091 And designed and manufactured to...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-5

1.0 Unpacking your Shaw Moisture Meters Model SDT-Ex Please examine the SDT-Ex package for any damage or mishandling. If any damage is evident please notify the carrier and the Shaw Moisture Meters representative from where this unit was purchased. You should have received (if ordered): ● 1 SDT-Ex 4-20 mA dewpoint transmitter ● 1 connecting cable, 2m as standard (or length specified on your order) ● 1 SDT-Ex special sensor holder ● 1 instruction manual ● 1 pressure dewpoint circular calculator If anything is missing please contact your distributor immediately. 1.1 General Description The Shaw...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-6

The SDT-Ex transmitter can withstand 35,000 kPa (350 bar) maximum pressure and by employing low resistance cable. The transmitter can be located at significant distances, in excess of 1,000 metres from the data collection point. Designed with the operator in mind, for reliable and accurate measurements, the SDT-Ex transmitter is extremely easy to install and operate, requiring little or no maintenance. 2.0 Gas Compatibilities The sensing elements of the SDT-Ex transmitter are Al2O3 and therefore suitable for many different industrial and research applications. Most gases can be checked for their...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-7

The measuring transmitter can be installed directly into the process line. Quite often this creates problems with access for maintenance and calibration. It is for these reasons we recommend installing the transmitter in a bypass, fast loop or total loss sample system where the transmitter is accessible without interrupting the main process flow line. 2.2 Piping Installation Schematic 4A MAIN PROCESS LINE Notes a. The sample pipe should be on the upper surface of the horizontal pipe or on a vertical section of pipe wherever possible. b. The sample tube should run continually upwards from the...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-8

2.3 Piping Schematic Component Index 1. 2. Sample Isolation Valve - A recommended item as it allows access to the sample system without interrupting the main process line. Filter Unit - Recommended when the samples are likely to contain particulate matter. If the air/gas sample contains heavy hydrocarbon condensate, the filter must be of the coalescing type with a drain. The filter unit should be positioned as close to the sample point as practical. Sample Tube - This should be stainless steel for dry air or gas applications but copper or carbon steel can be used where wetter gases are to be...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-9

2.4 Installing and Commissioning the SDT-Ex Transmitter It is advisable to carry out an initial purge routine of the sample loop before installing the transmitter in order to remove the possibility of sensor damage on start-up. Refer to the sample schematic in section 2.2 Piping Installation Schematic. Open the inlet isolation valve slowly, until a small flow of air/gas at atmospheric pressure flows through the inlet pipe work to the transmitter holder and exhausts through the sensor entry port of the transmitter holder. Allow this purge to continue for approximately 15-20 minutes. This is to...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-10

3.0 Normal Operation 3.1 Analogue 4-20 mA Mode (3 Wire) In normal operation, the transmitter will produce a 4-20 mA signal, which is proportional to the level of moisture in the gas being monitored. The moisture reading is sampled and updated once per second. The SDT-Ex has 3,020 distinct steps over the 4-20 mA range corresponding to a resolution of 0.005 mA. 4.0 AutoCal AutoCal allows the user to ensure accuracy to the laboratory calibration by checking the span of the transmitter and correcting for any deviation. It should be operated periodically, every two to three months or can be used to...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-11

The SDT-Ex transmitter is supplied with an adjustable potentiometer to perform AutoCal, which allows the calibration span of the transmitter to be adjusted. This potentiometer is located under the weatherproof guard and can be accessed by undoing the large silver coloured screw on the side of the transmitter body. AutoCal is adjusted by turning the potentiometer with the small screwdriver supplied. The following steps describe the process of setting the AutoCal, describing the two different methods where different. Note: The SDT-Ex transmitter must be connected to its normal indicator so that...

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SDT-Ex Dewpoint TRansmitter Instruction Manual-12

4.3 Completing the AutoCal Once the desired value is reached and the AutoCal process is complete, remove the screwdriver from the potentiometer and replace the weatherproof guard, fasten using the large silver coloured screw. If using the saturated transmitter method, the transmitter can be put down on a work bench. The SDT-Ex transmitter will now output the corrected dewpoint and can be reinserted into the process. ● If the sensor is short-circuited, the transmitter will produce a constant 20.75 mA output. ● If the sensor is open-circuited, the transmitter will produce a constant 20.50 mA output....

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