1. Catalogs
  2. Shaw Moisture Meters
  3. SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual

SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual

SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual
1 / 36 PagesView full catalog

SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual

Product catalog summary
Introduction
  • Unpacking: Check the SDHmini-Ex package for damage and ensure all components, such as the instrument, carry case, Allen key, PTFE tubing, USB cable, and manuals, are included.
  • General Description: The SDHmini-Ex is a battery-operated, intrinsically safe dewpoint hygrometer with USB and Bluetooth capabilities, featuring a graphical user interface and multilingual support.

Important Information
  • Safety: Certified for hazardous areas under ATEX, IECEx, and UL standards. Users must evaluate its suitability for specific environments.
  • Bluetooth and Battery: Complies with FCC and Industry Canada standards. The lithium-ion battery is non-replaceable and should be charged in safe areas only.
  • Pressure Exposure: The measuring head's maximum pressure is 0.3 bar (4 psi).

Installation
  • Gases to Avoid: Avoid ammonia, ozone, chlorine, and hydrogen chloride. Sulphur dioxide can be monitored if moisture content is low.
  • Sampling System: Simplify the system to minimize sample influence and ensure it is free from contaminants.
  • Piping Installation: Follow schematic guidelines to ensure proper setup and avoid contamination.

Normal Operations
  • Powering On/Off: Instructions for turning the device on and off.
  • Display Options: Various graphical viewing options for data representation.

Calibration
  • Auto Calibration: Features AutoCal and CalSet for calibration procedures, with error messages for troubleshooting.

Sensor Related Settings
  • Sensor Type and Gas Selection: Options for selecting sensor types and gas molecular weights.

Non-Measurement Related Configuration
  • Settings: Instructions for changing date, time, and international settings.

Bluetooth Printer Configuration
  • Guidelines for setting up Bluetooth printer connections.

Data Logging
  • Logging Options: Quicklog, Snapshot, and Advanced Data Logging features with storage and review capabilities.

Additional Information
  • Temperature and Response Time: Details on operational temperature ranges and response times.
  • Guarantee and Definitions: Warranty information and basic definitions for user reference.

Specifications and Diagrams
  • Technical specifications and assembly diagrams for the SDHmini-Ex.
Sample Tube Specifications: Stainless steel is recommended for dry air or gas applications, while copper or carbon steel is suitable for wetter gases. PTFE should be used for flexible sections. A 3 mm OD tube is generally sufficient, but a 6 mm OD tube can be used if pressure drops are too high.
Pressure and Flow Control: The sample is measured at atmospheric pressure, requiring a pressure reduction valve or regulator. The recommended sample flow is 2 to 5 L/min, and the exhaust should be vented to the atmosphere or returned to an atmospheric pressure line.
Purging the Sample Connection: Before connecting the instrument, purge the sample loop to avoid sensor damage. Open the sample isolation valve slowly and allow air/gas to exhaust through the sample connection for two minutes to remove moisture and contaminants.
Using the SDHmini-Ex: The SDHmini-Ex provides rapid moisture content measurement. After purging, connect the sample pipe and allow gas to purge for two more minutes. Ensure the sensor head is fully extended to avoid pressure build-up. The sensor will stabilize to the moisture level in the gas.
Desiccant Dry-Down Technology: The sensor is kept dry between tests by surrounding it with desiccant. This design ensures rapid and accurate moisture readings by purging the chamber with sample gas before exposure.
Sample Connections: The SDHmini-Ex comes with Fir Tree and Swagelok compression fittings. PTFE and stainless steel are recommended for sample pipes, while common flexible tubing should be avoided due to permeability.
Pressure and Flow Control: Gas pressure should be reduced to atmospheric levels using a needle valve or pressure regulator. Stainless steel regulators with low swept volume are recommended to minimize moisture ingress.
Contamination Control: Particulate and liquid contamination should be filtered out using inline particle filters and coalescing or membrane filters to prevent sensor coating and ensure accurate readings.
Normal Operations: The SDHmini-Ex features graphical viewing options and allows for the selection of engineering units. It supports field calibrations using AutoCal and CalSet functions to maintain accuracy.
Calibration: AutoCal adjusts the sensor to read 0 °C dewpoint for gases wetter than this level. CalSet is used for sensors with a range exceeding ambient conditions, allowing calibration against known moisture levels.
Sensor Settings: The configuration screens allow viewing and adjusting sensor types, gas types, and molecular weights.
Pressure Configuration: The device allows users to select atmospheric pressure or one of four pressure units for dewpoint calculations. Note that this is an internal calculation and does not apply pressure to the measuring head.
Non-Measurement Configuration: Users can change the date, time, and international settings such as language, date format, and numerical delimiter. The device supports 10 languages and these settings affect data files and printer outputs.
Hotkeys: Accessible via the main screen, hotkeys provide quick access to functions like sounder toggle, graphical viewing, information screen, and Bluetooth setup.
Bluetooth Printer Configuration: Users can pair the device with Bluetooth printers by searching for devices and entering a pairing code. Issues like incorrect codes or out-of-range devices can cause connection failures.
Data Logging: The device supports various data logging modes including Quicklog, Snapshot, and Advanced Data Logging. Users can configure sample rates, durations, and Location IDs. Logged data can be reviewed and printed if connected to a Bluetooth printer.
Additional Information: The document provides guidelines on temperature handling, response time, and calibration procedures. It also includes a problem guide for troubleshooting common issues.
Specifications: The SDHmini-Ex is a battery-powered hygrometer with specific accuracy, dimensions, and compliance with safety standards like ATEX, IECEx, and UL. It operates within defined temperature and humidity ranges.
Specifications:
  • Dimensions: 259 mm (head extended) x 147 mm x 97 mm; 3.8 in (w) x 8.3 in (h, 10.2 in head extended) x 5.8 in (d).
  • Weight: 1.75 kg (3.8 lbs).
  • Display: Full colour graphics LCD with 320 x 240 resolution, featuring digital, graphical, and traditional moving coil views. Secondary display for alternative units.
  • Power: Single lithium-ion cell.
  • Operating Conditions: Temperature range of -20 °C to +50 °C (-4 °F to +122 °F) and storage temperature of -30 °C to +70 °C (-22 °F to +158 °F). Humidity: 95% RH non-condensing.
  • Pressure: Atmospheric with a flow rate of 2 - 5 litres/minute.
Features:
  • AutoCal available on all ranges except Blue range.
  • Connectivity: Bluetooth Printer, Portable Sample System, Service Kit.
Sensor Range:
  • Dewpoint: -100 °C to 0 °C, 0 - 6000 ppm(v).
  • Dewpoint: -80 °C to -20 °C, 0 - 1000 ppm(v).
  • Dewpoint: -80 °C to 0 °C, 0 - 6000 ppm(v).
  • Dewpoint: -80 °C to +20 °C, 0 - 23000 ppm(v).
  • Dewpoint: -100 °C to -20 °C, 0 - 1000 ppm(v).
  • Dewpoint: -110 °C to 0 °C, 0 - 6000 ppm(v).
Operating Principle:
  • SHAW Ultra High Capacitance Aluminium Oxides Sensor.
Contact Information:
  • Shaw Moisture Meters (UK) Ltd., Len Shaw Building, Bolton Lane, Bradford, BD2 1AF, England.
  • Phone: +44 (0)1274 733582
  • Fax: +44 (0)1274 370151
  • Email: [email protected]
  • Website: www.shawmeters.com
See more

Catalog excerpts

SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-1

Model SDHmini-Ex Dewpoint Meter Instruction Manual 3001 SDHmini-Ex User Manual - Iss 4.3

 Open the catalog to page 1
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-5

1 Introduction 1.1 Unpacking Your Shaw Moisture Meters SDHmini-Ex Please examine the SDHmini-Ex package for any damage or mishandling. If any damage is evident please notify the carrier and the Shaw Moisture Meters representative from where this unit was purchased. You should have received (if ordered): ● 1 model SDHmini-Ex instrument ● 1 carry case ● 1 Allen key ● 1 two metre length of PTFE tubing ● 1 USB charging cable ● 1 Fir Tree fitting plus 1 x fittings as ordered ● 1 AC/DC adaptor ● 1 pressure dewpoint circular calculator ● 1 USB flash drive with Shaw SDHmini User Tool software ● 1 instruction...

 Open the catalog to page 5
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-6

The SDHmini-Ex settings can be adjusted by a user-friendly software interface incorporating multiple menus, hot key combinations, information displays and control functions. Use the supplied USB cable, attach between the PC and the instrument, an automatic connection over USB is established. The USB port allows: ● Charging of the battery (Li-ion) when connected to PC or dedicated power supply (safe area only) ● Downloading of new firmware to the unit ● Downloading of setup data from dedicated PC software ● Downloading logged data files and real time data from the unit Alternatively, to connect...

 Open the catalog to page 6
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-7

2 Important Information 2.1 Hazardous Area Use - Safety The SDHmini-Ex is certified intrinsically safe to ATEX, IECEx and UL standards: ATEX: II 1 G Ex ia IIC T4 Ga (-20°C ≤ Ta ≤ +50°C) II 1 D Ex ia IIIB T60°C T5080°C Da IECEx: Ex ia IIC T4 Ga Ex ia IIIB T60°C T5080°C Da (-20°C ≤ Ta ≤ +50°C) UL: Class I Division 1 Groups A, B, C and D T4 The equipment complies with the requirements of: IEC 60079-0:2011 and IEC 60079-11:2011 UL 913 and CSA 157 It is the responsibility of the user to ascertain the suitability of the SDHminiEx for use in hazardous areas. Risk assessments should be carried out prior...

 Open the catalog to page 7
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-8

It is recommended that the SDHmini-Ex be put on charge overnight when the unit is first received. To attain maximum cell life the SDHmini-Ex should always be charged at room temperature. The discharging cell life (hours of use from a fully charged cell) will reduce when used in cold conditions. Switch on the instrument to check if fully charged. The symbol indicates that the device contains a battery which may be charged via the USB connector. Rating of instrument is less than 1 W in operation. Charging voltage is 5 V nominal. Charging input is however additionally protected to Um 250 Vrms. 2.5...

 Open the catalog to page 8
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-9

3 Installation 3.1 Gases to Avoid The SHAW moisture sensors are suitable for many different industrial and research applications. Most gases can be checked for their moisture content with no need for the calibration to be altered when changing between different gases, as the sensor operates only with reference to the water vapour content. There are however, some gases that must be avoided as they are not compatible with the material of construction of the sensor. Ammonia (NH3), Ozone (O3) and Chlorine (Cl2) must be avoided at all times, even in small quantities. Hydrogen Chloride (HCl) also attacks...

 Open the catalog to page 9
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-10

the SDHmini-Ex response time to an unacceptable level. In general, a flow rate of between 2 and 5 litres/min at normal temperature and pressure will give the right balance. The SDHmini-Ex is designed to operate at atmospheric pressure with a maximum of 0.3 bar. 3.3 Piping Installation Schematic MAIN PROCESS LINE Notes a. The sample point should be on the upper surface of the horizontal pipe or from a vertical section of pipe, wherever possible. b. The sample tube should run upwards from the sample point. If this is not possible, then an inspection port or drain tap should be installed at the...

 Open the catalog to page 10
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-11

3.4 Piping Schematic Component Index 1. Sample Isolation Valve - This is a recommended item as it allows access to the sample system without interrupting the main process line. 2. Filter Unit – A filter unit is recommended when the samples are likely to contain particulate matter. If the air/gas sample contains heavy hydrocarbon condensate, the filter must be of the coalescing type with a drain. The filter unit should be positioned as close to the sample point as practical. 3. Sample Tube – This should be stainless steel for dry air or gas applications but copper or carbon steel can be used where...

 Open the catalog to page 11
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-12

Continue this for two minutes to remove any residual moisture from the sample pipe work and components. Check that no liquid or particulate contamination, which could damage the sensor, is passing through the sample pipe. Directing the sample onto a piece of white paper (such as a filter paper) will make it easier to see any dust or oil mist in the sample. Connect the SDHmini-Ex. The SDHmini-Ex is not flow sensitive, however, the sample flow needs to be enough to fill the sensor head with gas effectively, so anything less than 1 litre/min would mean that the instrument would take too long to...

 Open the catalog to page 12
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-13

Note: It is important that the head assembly is either fully up or fully down to keep the desiccant isolated from the ambient air so avoiding wetting it. When the instrument is not in use it should be stored with the head in the down position. 3.7 Desiccant Dry-Down Technology The unique design allows purging of the gas in the “DryDown Position” which will bring all surfaces and voids to equilibrium. Sensor surrounded by desiccant ensuring it is dry, ready for the next measurement. The desiccant and sensor are always isolated from atmospheric air to ensure an accurate reading. Sensor exposed...

 Open the catalog to page 13
SDHmini-Ex Intrinsically Safe Portable Hygrometer Instruction Manual-14

3.8 Sample Connections The SDHmini-Ex is supplied with two connections: a Fir Tree on one side and a Swagelok compression fitting for ¼”, ⅛”, 6 mm OD pipe or another Fir Tree fitting (as specified on your order) on the other. Either can be used as the inlet connection (6). PTFE and stainless steel are recommended materials for sample pipes. Some specialist flexible tubing may be suitable as sample pipe but common flexible tubing such as PVC, nylon, polythene or rubber, should not be used, as they are permeable and water vapour from the atmosphere will diffuse through them into the sample gas....

 Open the catalog to page 14

All Shaw Moisture Meters catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.